Ge Hydril Catalogo 50d5b
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GE Oil & Gas Drilling & Production
Hydril Pressure Control Annu-Flex™ Pressure Control Equipment: Blowout preventers
Applications & Benefits We drew on more than 55 years of BOP application experience in all BOP types, sizes and pressure ranges when creating the Hydril Pressure Control Annu-FlexTM. A variation of our GX annular BOP, drilling contractors’ “best annular in the business,” the Annu-Flex combines a reliable subsea annular blowout preventer with a maintenance-free, flexible underwater riser t. Together, the BOP head/flex t combination reduces overall stack height and requires fewer stack connections. Additionally, the Annu-Flex offers: • Rapid and economical maintenance • Simple and reliable operations • Long service life
Key Features Designed specifically for subsea drilling applications, the Hydril Pressure Control Annu-Flex enhances the best of our GX annular BOP’s performance and serviceability with several distinguishing features: • A flex-t design eliminates friction that causes binding and galling as well as the need for lubrication and pressure compensation commonly found in ball-type designs • An elastomer element, the key component of the subsea flexible t, is permanently bonded to an inner housing and outer ring • A guide ring/wear bushing absorbs through-the-bore wear during normal operations to protect the elastomer element and the main housing • A housing/latched head to retain full working pressure rating
Flexible subsea blowout prevention
The Hydril Pressure Control Annu-Flex Advantage Only the Hydril Pressure Control Annu-Flex can offer the performance and serviceability of our GX annular BOP in a unit designed specifically for subsea drilling applications. With its compact design and distinctive flex t, the Annu-Flex decreases overall stack height to free up critical space and require fewer stack connections.
Engineering Data DUAL
SINGLE
Bore (inches)
18.75
18.75
Working Pressure (psi)
10,000
10,000
Hydraulic Operating Pressure (psi)
1,500
1,500
Gal. to Close (U.S. gal.)
58 per BOP
58
Gal. to Open (U.S. gal.)
58 per BOP
58
10 m
174.45
116.45
15 m
177.42
119.42
Stud to flange height (inches)
Flanged Bottom
Clearance Diameter (inches) Weight (lbs.)
84.00
84.00
112,118
65,000
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_Annu-Flex_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control Compact™ Ram Blowout Preventer
Hold pressure at 15,000 psi from 30 to 500° F
Pressure Control Equipment: Blowout Preventers
Applications & Benefits The 18¾", 15,000 psi Hydril Pressure Control Compact™ ram BOP delivers proven reliability for safe operation in the harshest environments. Rated for water depths to 15,000+ ft, the Compact ram has worked on the seabed continuously for one year during drilling of a 34,000-ft well. It can also add hundreds of hours of drilling time annually when configured to seal upside-down as a Subsea Stack Test Valve (SSTV) so that required pressure tests can be completed with the drill pipe in place. This BOP has: • Successfully held full rated working pressure at 300° F for eight hours using blind/shear rams; the tested unit then completed three additional closing cycles at low and high pressure • ed API temperature testing requirements to 350° F using blind/shear rams • ed API temperature tests to 500° F using fixed-bore rams • All fixed-bore ram sizes on the 18-15 Compact ram are rated for this temperature • ed API pressure tests at temperatures as low as 30° F for 5½" to 75⁄8" and 4½" to 7" variable rams • Sheared large-diameter pipe (16", 109 lb-per-ft, P-110) with closing pressure of 4,000 psi
Key Features • Field-replaceable upper seal seats, bottom wear plates and hydraulic manifold virtually eliminate the need to move the unit to an authorized repair facility for service
• The bonnet seal carrier ring has a pressure-assisted design that enables the BOP to withstand external pressure differentials as high as 7,000 psi, equivalent to a depth of 15,000+ ft; this can occur in deep water in the event of a large pressure drop in the well bore • A single set of high-performance elastomers handles both hot and cold temperature extremes • Multiple-position lock uses a reliable, mechanical clutch to automatically lock the rams in a seal-off position • Hydraulic manifold increases operating flexibility; it can be installed on either side of the BOP with the bonnets opening on the opposite side to fit various stack configurations • Corrosion-resistant alloy is used in ring grooves, bonnet sealing area, seat bores and piston rod bore seal area for long life
The Hydril Pressure Control Compact Ram Advantage Since our engineers invented the annular BOP, world leaders in oil and gas drilling have depended on Hydril Pressure Control equipment for reliable performance in applications with extreme pressures, temperatures and other unusual challenges. We push the boundaries of pressure control every day at our state-of-the-art testing facilities. Even when testing pushes Hydril Pressure Control equipment beyond its capabilities, we learn what failed, why and how. This knowledge forms a growing base for new and improved products. From it, we identify new design goals to take pressure control even further.
Because testing requirements are becoming increasingly severe, we have upgraded test center capabilities well beyond the HPHT limits sought by the industry today. Current capabilities include: • High-temperature testing to 500° F • Low-temperature testing to -80° F • High-pressure testing to 50,000 psi • Shear testing for large-diameter and heavy-wall pipe • Pressure testing with hang-off loads up to 600,000 lbs • External Hydrostatic testing to 7,000 psi
Engineering Data Extended Double Bore (inches)
18.75
18.75
18.75
18.75
Working Pressure (psi)
5,000
10,000
15,000
15,000 1,500
Recommended Hydraulic Operating Pressure (psi) Gal. to Close (U.S. gal.)
Gal. to Open (U.S. gal.)
Closing Ratio
1,500
1,500
1,500
Operator
22.00"
-
-
39.3
39.3
Operator
19.00"
29.7
29.7
29.2
29.2 19.5
Operator
15.50"
-
-
19.5
Operator
14.25"
16.4
16.4
-
-
-
36.6
36.6
Operator
22.00"
-
Operator
19.00"
28.1
28.1
26.5
26.5
Operator
15.50"
-
-
16.8
16.8
Operator
14.25"
14.9
14.9
-
-
Operator
22.00"
-
-
14:64:1
14:64:1
Operator
19.00"
18:9:1
18:9:1
10:49:1
10:49:1
Operator
15.50"
-
-
7:27:1
7:27:1
Operator
14.25"
10:6:1
10:6:1
-
-
Stud to Flange Height (inches)
59.00
63.00
75.00
60.00
Stud to Flange Weight (pounds)
34,000
35,000
53,100
31,000
Length (inches)
142.50
142.50
146.60
146.60
Note: all dimensions refer to double/dual rams
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. GE_HY_CRBOP_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control GK® Annular Blowout Preventer
For lower maintenance and more uptime in surface applications
Pressure Control Equipment: Blowout Preventers
Applications & Benefits The Hydril Pressure Control GK® annular blowout preventer’s field-tested and proven design has provided world-class dependability and quality in surface applications for over 50 years. We test every GK’s operating chambers to full working pressure to ensure strength, reliability and the ability to over-pressurize the chambers in emergencies. The GK provides quick, positive closing action with simplified controls to keep drilling fluids in the hole when a blowout threatens. The packing unit permits closure on drill pipe, kelly, tool ts or tubing, and wireline as well as the open hole. • Easy precharge and maintainance – charging assemblies are included free with every purchase • Outstanding durability with standard hydrogenated nitrile elastomer • At-a-glance precharge and bladder verification with sight glass option • Reduced downtime with field-replaceable diaphragms
Key Features The GK makes maintenance easy and lengthens the time between packing unit changes and shop repairs. The key to these benefits is a simple design that includes: • A single packing unit that closes on any size pipe or open hole – and handles stripping • Only two moving parts: the piston and packing unit, for less wear and maintenance • An optional latched head for fast, easy access to the packing unit and wear seals; the majority of GK annulars have a screwed head design
• A bolted-in inner sleeve that eliminates the need for weld repair and is field-replaceable • A replaceable wear plate that eliminates metal-to-metal between the packing unit inserts and the BOP head, extending time between major overhaul and repair • A long piston design for complete balance and more reliable operation as well as ease of assembly • Engineered elastomer compounds which are carefully developed, designed, manufactured and tested by GE Oil & Gas chemists
The Hydril Pressure Control GK Advantage The packing unit for the GK annular BOP can hold full-rated working pressure and will close on an open hole. Before shipment, each packing unit is factory tested in a BOP – to 50% of working pressure on open hole and 100% on pipe. The GK provides longer life when using genuine Hydril Pressure Control packing units, as shown in repeated testing.
When the GK closes, the piston moves up, driving the elastomer and inserts inward where they quickly reach a fixed position and form a steel ring that prevents the rubber from moving upward under wellbore pressure. After the ring is formed, feedable elastomer continues to flow inward around the inserts to create a positive seal on the drill string or open hole. Because the elastomer is primarily in compression, it resists tears, cuts and abrasions.
Engineering Data Bore (inches)
7.0625
7.0625
7.0625
7.0625
7.0625
9.00
9.00
9.00
11.00
Working Pressure (psi)
3,000
5,000
10,000
15,000
20,000
3,000
5,000
10,000
3,000
5,000
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Hydraulic Operating Pressure (psi)
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
Gal. to Close (U.S. gal.)
2.85
3.86
9.42
11.2
10.9
4.33
6.84
15.9
7.43
9.81
Head Type
Gal. to Open (U.S. gal.) Stud to Flange Height (inches)
Stud to Flange Weight (pounds)
Flanged Bottom
Flanged Bottom
Rated 5m
11.00
2.24
3.3
7.08
7.5
7.2
3.41
5.8
11.95
5.54
7.98
32.00
36.88
48.13
54.13
59.00
37.88
41.75
55.75
39.75
47.81
-
36.88
-
-
-
-
41.75
-
-
47.81
10 m
-
-
48.13
-
-
-
-
55.75
-
48.56
15 m
-
-
48.75
54.13
-
-
-
-
-
-
Rated
2,715
4,000
12,200
14,250
23,000
3,500
6,000
18,540
5,500
8,200
5m
-
4,000
-
-
-
-
6,000
-
-
8,200
10 m
-
-
12,200
-
-
-
-
18,540
-
-
15 m
-
-
-
14,250
-
-
-
-
-
-
Clearance Diameter (inches)
32.25
35.75
49.50
61.00
58.00
34.50
41.00
56.75
40.00
44.25
Bore (inches)
11.00
11.00
11.00
13.625
13.625
13.625
13.625
13.625
16.75
16.75
Working Pressure (psi)
5,000
10,000
10,000
3,000
3,000
5,000
5,000
10,000
5,000
5,000
Latched
Screwed
Latched
Screwed
Latched
Screwed
Latched
Latched
Screwed
Latched
Hydraulic Operating Pressure (psi)
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
Gal. to Close (U.S. gal.)
9.81
25.1
25.1
11.36
11.36
17.98
17.98
37.18
28.7
28.7
Head Type
Gal. to Open (U.S. gal.) Stud to Flange Height (inches)
Stud to Flange Weight (pounds)
Flanged Bottom
Flanged Bottom
7.98
18.97
18.97
8.94
8.94
14.16
14.16
12.59
19.93
19.93
Rated
48.25
63.50
63.38
45.25
45.25
54.13
54.50
71.31
61.25
61.30
5m
48.25
-
-
-
-
54.13
54.50
-
61.25
61.30
10 m
49.00
63.50
63.38
-
-
56.18
59.44
71.31
-
-
15 m
-
65.81
-
-
-
-
-
-
-
-
Rated
-
26,140
-
8,784
-
13,800
13,250
-
20,835
21,230
5m
-
-
-
-
-
13,800
13,250
-
20,835
21,230
10 m
-
26,140
-
-
-
14,500
13,900
-
-
-
15 m Clearance Diameter (inches)
-
-
-
-
-
-
-
-
-
-
44.25
61.50
60.75
47.50
47.50
52.25
52.25
68.13
59.50
59.50
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_GKBOP_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control GL® Annular Blowout Preventer
Field-proven, long-life blowout prevention
Pressure Control Equipment: Blowout Preventers
Applications & Benefits The Hydril Pressure Control GL® annular BOP has a field-tested, field-proven design. It has demonstrated world-class dependability and quality to s for over 30 years. As with all our BOPs, we test every GL’s operating chambers and packing unit to full BOP working pressure to ensure strength, reliability, and the ability to over-pressurize the chambers in emergencies. Special and proven features like these are the reason why customers have come to expect reliable performance, closure after closure.
Key Features The key to the GL’s excellent performance lies in its unique design, which includes: • A Hydril Pressure Control packing unit that is specially molded with two different styles of inserts to reduce closing volume and increase closing cycles • A replaceable wear plate that eliminates metal-to-metal between the packing unit inserts and the BOP head • A piston design that provides complete balance, more reliable operation and ease of assembly • A latched head for fast, easy access to the packing unit and wear seals • An opening chamber head that prevents debris from falling into the chambers when replacing the packing unit
• A bolted-in inner sleeve that eliminates the need for weld repair and is field replaceable • Corrosion-resistant alloy for the ring grooves • SermaGuard™ coating on all internal surfaces • Packing units with nitrile or natural compounds • Off-the-shelf deliveries of packing units for minimal lead time
The Hydril Pressure Control GL Advantage The GL’s Long Life (LL) Packing Unit has been specifically designed and tested to provide unsured performance and durability. In performance tests, it outlasted other replacement units by a minimum of 5-to-1. The key to this remarkable performance is a revolutionary asymmetrical insert design which provides longer life and reliability. The LL Packing Unit is designed to provide greater fatigue life without compromising stripping performance and operating characteristics. No matter what type of severe service awaits your BOPs, expect more from the genuine Hydril Pressure Control GL.
Engineering Data Bore (inches)
18.75
Dual 18.75
21.25
Working Pressure (psi)
5,000
5,000
5,000
Hydraulic Operating Pressure (psi)
1,500
1,500
1,500
44
44
58
Gal. to Close (U.S. gal.) Gal. to Open (U.S. gal.) Stud to Flange Height (inches)
Stud to Flange Weight (lbs)
Flanged bottom
Flanged bottom
Clearance Diameter (inches)
44
44
58
5m
65.25
112.00
77.50
10 m
-
-
84.25
5m
35,000
63,100
45,000
10 m
-
-
-
76.00
76.00
78.25
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. GE_HY_GLABOP_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control GX®Annular Blowout Preventer
Expect more closures, stripping and uptime. One packing unit can do it all.
Pressure Control Equipment: Blowout Preventers
Applications & Benefits Drilling contractors have called the Hydril Pressure Control GX® “the best annular in the business” for one reason: exceptional uptime. Its single packing unit has provided continuous service for as long as a year, and it has continued to hold pressure after exposure to extreme temperatures and extensive stripping. The GX can strip and seal on all pipe sizes and achieve complete shutoff. In the field and in laboratory tests, GX units have: • ed an ABS-witnessed, 10,000-psi API pressure test at 270° F (132° C) • Stripped more than 30,000 ft of 65⁄8" drill pipe with 8¼" tool ts • Stripped 300,000 ft of 5" drill pipe with 63⁄8" tool ts before failure • Held pressure in the field after 328 closing cycles plus stripping
Key Features Well suited for surface and subsea operations, the GX makes maintenance easy and lengthens the time between packing unit changes and shop repairs. The key to these benefits is a simple design that includes: • A single packing unit that closes on any size pipe or an open hole – and handles stripping • Only two moving parts, the piston and packing unit, for less wear and maintenance
• A latched head for fast, easy access to the packing unit and wear seals • A replaceable wear plate that eliminates metal-to-metal between the packing unit inserts and the BOP head • A pressure balanced piston design that allows use in ultra deep water
The Hydril Pressure Control GX Advantage The packing unit for the GX annular BOP can hold full-rated working pressure after more closing cycles and stripping than any other unit available. The GX produces extra uptime from a significantly larger reservoir of engineered elastomer, and a BOP design that precisely controls the position of unique, flanged steel inserts. When the GX closes, the packing unit rubber drives the inserts inward, where they quickly reach a fixed position and form a steel ring that prevents the elastomer from extruding upward under wellbore pressure. After the ring is formed, feedable elastomer continues to flow inward around the inserts to create
a positive seal on the drill string or open hole. Because the elastomer is primarily in compression, it resists tears, cuts and abrasions. When stripping, the steel inserts again remain fixed. As various diameters of pipe and tool ts through the closed unit, the elastomer flows in and out. Even at higher wellbore pressures, the GX packing unit maintains precise control of seal-off tightness to permit a slight leak of drilling fluid that provides lubrication, optimizes pull-through forces and further prolongs packer life. No matter what type of severe service awaits your BOPs, expect more from the genuine Hydril Pressure Contol GX.
Engineering Data Bore (inches)
11.00
11.00
13.625
13.625
18.75
Working Pressure (psi)
10,000
Hydraulic Operating Pressure (psi)
1,500
15,000
5,000
10,000
10,000
1,500
1,500
1,500
1,500
Gal. to Close (U.S. gal.)
17.9
24.1
15.5
24.1
58
Gal. to Open (U.S. gal.)
17.9
24.1
15.5
24.1
58
-
-
52.32
-
-
65.38
82.50
Stud to Flange Height (inches)
Stud to Flange Weight (pounds)
Flanged bottom
Flanged bottom
5m 10 m
57.12
-
54.31
15 m
59.44
-
-
5m
-
-
-
-
-
10 m
21,385
-
-
28,000
52,250
15 m
22,085
-
-
28,885
54,360
60.38
67.12
58.00
64.50
84.00
Clearance Diameter (inches)
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. GE_HY_GXABOP_FS_080910
GE Oil & Gas Drilling & Production
Hydril Pressure Control IP Pulsation Dampener Pressure Control Equipment: Pulsation Dampeners
Applications & Benefits Hydril Pressure Control IP pulsation dampeners extend the life and increase the efficiency of suction, discharge and hydraulic flow system lines. Built for industrial and production applications, the non-wetted shell design reduces maintenance requirements while accommodating corrosive process liquids. Flexible and reliable, our dampeners/accumulators: • Prolong the life of pump valves, fluid cylinders, system instrumentation, pipe and fittings by moderating pulsations on the discharge side of reciprocating pumps • Facilitate acceleration head loss recovery on the suction side of reciprocating pumps • Prevent “water hammer” damage by minimizing pressure surges. • Arrest thermal expansion by absorbing additional fluid volume • Protect rotating machinery and lube oil systems by supplying hydraulic fluid over short intervals during pump or power failure
Key Features Hydril Pressure Control IP dampeners are compact, easy to handle and install, and generally do not require external . With an isolated body cavity that confines process fluid to an elastomeric bladder, the IP features a cost-effective carbon steel shell and a field-replaceable bottom plate– the only wetted shell material. Superior corrosion resistance means IPs are especially well suited for corrosive applications including waste disposal, salt water injection, and use with acidic and caustic substances. Additional features include: • Capacities from 0.5 to 20 gallons • Elastomeric bladders for a variety of applications • Customized bottom connections and bottom plate materials for use with most process liquids
Smooth performance in corrosive environments
The Hydril Pressure Control IP Advantage Offering outstanding performance and a wide range of compatibility options, Hydril Pressure Control IP dampeners/ accumulators were designed specifically for industrial and
Engineering Data
production operations. Combining efficiency and reliability with superior corrosion resistance, these are the dampeners of choice for surge absorption, thermal expansion and hydraulic accumulator applications.
275 PSI Pressure Rating Dimensions (inches) Capacity (Gal)
Model No.
½
See Note
Width
Shell Height
Overall Height
Weight (lbs)
1
IP-1-275
10.50
10.00
16.25
70
2½
IP-2½-275
12.75
11.50
17.50
85
5
IP-5-275
16.25
14.50
20.625
130
24.00
20.75
27.00
450
10
See Note
20
SS-20-275
NOTE: For 10-gallon units, use IP-10-1440 with ANSI 150 connections. For 1/2-gallon units, use IP-1/2-3600 with ANSI 150 connections.
1,440 PSI Pressure Rating Dimensions (inches) Capacity (Gal)
Model No.
½
See Note
Width
Shell Height
Overall Height
Weight (lbs)
1
IP-1-1440
10.50
10.25
16.50
75
2½
IP-2½-1440
14.25
13.00
18.50
220
5
IP-5-1440
17.50
16.25
22.50
310
10
IP-10-1440
20.25
20.125
25.00
410
NOTE: For 1/2-gallon unit, use IP-1/2-3600 with ANSI 600 connections.
3,600 PSI Pressure Rating Dimensions (inches) Capacity (Gal)
Model No.
Width
Shell Height
Overall Height
½
IP-½-3600
8.25
9.00
14.00
Weight (lbs) 60
1
IP-1-3600
11.25
11.00
17.00
165
2½
IP-2½-3600
14.25
13.75
19.50
220
5
IP-5-3600
17.50
16.50
22.625
305
10
IP-10-3600
21.375
21.25
27.50
708
6,000 PSI Pressure Rating Dimensions (inches) Capacity (Gal)
Model No.
Width
Shell Height
Overall Height
Weight (lbs)
1
IP-1-6000
12.625
12.75
19.00
200
2½
IP-2 ½-6000
15.625
15.25
21.50
330
5
IP-5-6000
20.00
17.50
23.75
600
Capacity (Gal)
Model No.
Width
Overall Height
Weight (lbs)
2½
IP-2 ½-10000
18.00
16.00
22.50
520
5
IP-5-10000
22.50
19.625
26.00
1160
10,000 PSI Pressure Rating Dimensions (inches) Shell Height
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_IPDampener_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control K™ Pulsation Dampeners Pressure Control Equipment: Pulsation Dampeners
Applications & Benefits Manufactured to meet the most demanding large-volume, high-slurry pump applications, Hydril Pressure Control K™ pulsation dampeners offer outstanding performance for onshore and offshore drilling, airport fueling systems, tank truck and marine loading racks, fire water systems, sewage lines and other large-scale pulsation and surge-control applications. With many ANSI and API connections available standard, our K dampeners allow for quick installation, long service life and these additional benefits: • Easy precharge and maintainance – charging assemblies are included free with every purchase • Outstanding durability with standard hydrogenated nitrile elastomer • At-a-glance precharge and bladder verification with sight glass option • Reduced downtime with field-replaceable diaphragms
Key Features Introduced more than 50 years ago, Hydril Pressure Control K accumulators/dampeners have earned their reputation for dependability and durability. A torispherical body shape results in smoother flow and longer diaphragm life. A stabilizer disk enhances reliability. And a field-replaceable bottom plate eliminates costly shop repairs for greater efficiency and economy. In addition, all our K units: • Are available in a variety of capacities, from 10 to 80 gallons • Meet a variety of specifications – manufactured to DNV, CRN, CE, ATEX, ABS-CDS and ISO 9001 • Include ASME code stamping standard on most sizes, and pressure ratings
Proven performance in large-volume, high-slurry pump applications
The Hydril Pressure Control K Advantage Proven onshore and off, our K pulsation dampeners are highly effective under the toughest field conditions. All models are engineered for reliability, long life and ease of operation. By manufacturing our own elastomers, we also offer unrivaled quality control as well as proven materials, compatibility and availability.
Engineering Data 10 (GAL) CAPACITY Dimensions (inches) Model No.
Width
Shell Height
Overall Height
Weight (lbs)
K10-275
23.00
23.75
31.10
440
K10-1440
23.00
23.75
31.10
440
K10-3000
23.00
23.75
31.10
950
K10-5000
23.00
23.75
31.10
950
Overall Height
Weight (lbs)
20 (GAL) CAPACITY Dimensions (inches) Model No.
Width
Shell Height
SS-20-275
24.00
20.75
27.00
450
K20-1440
25.10
26.70
34.10
825
K20-3000
28.50
28.15
35.53
2,145
K20-5000
28.50
28.15
35.53
2,145
20-7500
30.50
29.50
37.60
3,150
Overall Height
Weight (lbs)
80 (GAL) CAPACITY Dimensions (inches) Model No.
Width
Shell Height
K80-275
38.29
37.31
44.69
2,575
K80-720
38.29
37.31
44.69
2,575
K80-1440
38.29
37.31
44.69
2,575
K80-2000
41.50
38.82
46.20
3,150
K80-3000
41.50
38.82
46.20
3,150
K80-3705
41.50
38.82
46.20
3,150
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_KPulsDamp_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control PASAFE™ Pulsation Dampener
Maintenance-free performance for extreme conditions
Pressure Control Equipment: Pulsation Dampeners
Applications & Benefits Hydril Pressure Control PASAFE™ pulsation dampeners extend pump life and enhance piping system performance by controlling pressure and flow pulsations. Virtually maintenancefree and available in three specialized flow-through designs, PASAFE discharge dampeners and suction stabilizers are engineered specifically to handle abrasive, corrosive, hightemperature and high-pressure fluids in the most extreme environments. Hydril Pressure Control R-PASAFE dampeners are ideal for hightemperature or chemical applications – including industrial and oil and gas drilling applications – that can cause compatibility problems with elastomers. The flow-through design of every C-PASAFE unit effectively reduces flow and accelerationinduced pulsations in reverse-osmosis applications. S-PASAFE combination units, with both large liquid volume and gas volume, are particularly well suited for slurry and mine dewatering applications. All PASAFE pulsation dampeners: • Increase safety and reliability by requiring no gas precharging • Handle pressure requirements to 15,000 psi without any reduction of pulsation • Require no replacement of internal parts for greater ease of use and economy of ownership
C-PASAFE
R-PASAFE
Key Features Hydril Pressure Control PASAFE dampeners are extremely effective at reducing pulsation created by the stop and start motion of reciprocating pumps, as well as the accelerationinduced water hammer caused by opening and closing of the pump check valve. Their maintenance-free engineering eliminates the need for internal parts replacement – ever – and ensures effective, trouble-free performance even under extreme temperatures and pressures. • Manufactured, tested and ‘U’ stamped in accordance with ASME Boiler and Pressure Vessel Code • Available in a variety of materials, including carbon steel, stainless steel, duplex stainless steel, HDPE and others • Broad capacity range – from 1 to 600 gallons
The Hydril Pressure Control PASAFE Advantage Our PASAFE pulsation dampeners represent the largest selection of maintenance-free units available on the market. Engineered with no elastomeric bladders, seals or other wearable goods, PASAFE units offer economical, durable and trouble-free discharge dampening and suction stabilizing for the extreme conditions found in oil well drilling, slurry pipelines, deep direct lift mine dewatering, chemical processing, water purification and high-pressure water cleaning.
Engineering Data Item
Overall Width (inches)
Outside Diameter of Body (inches)
Weight (lbs)
R12-3600
25.00
18.00
310
R14-3705
33.00
21.00
360
R24-1480
35.50
24.00
550
R80-5000
40.00
39.50
2,325
R120-7500
50.00
50.00
9,900
NOTE: R-PASAFEs can be designed with volumes ranging from 1 to 120 gallons and pressure ratings from 285 to 10,000 PSI.
275 PSI Pressure Rating
Model
Connection (inches)
Length (inches)*
Diameter (inches)
Weight (lbs)
C001-1200SS or AXN
1.00
31.00
4.50
60
C002-1200SS or AXN
1.50
34.00
4.50
125
C004-1200SS or AXN
2.00
36.50
8.60
195
C006-1200SS or AXN
3.00
44.00
8.62
240
C010-1200SS or AXN
6.00
38.50
12.75
450
C012-1200SS or AXN
4.00
44.00
12.75
400
C020-1200SS or AXN
6.00
48.00
16.00
500
* Length shown for ANSI 600# flange connection. Victaulic connections also available.
275/285 PSI dampeners
Model
Connection (inches)
Length (inches)*
Diameter (inches)
Weight (lbs)
C006-0275SS or AXN
3.00
C012-0275SS or AXN
4.00
47.75
8.62
190
36.50
12.00
250
C015-0285SS or AXN C020-0275SS or AXN
4.00
42.25
14.00
300
6.00
37.5
16.00
400
* Length shown for ANSI 600# flange connection. Victaulic connections also available.
HDPE SUCTION STABILIZERS
Model
Connection (inches)
Length (inches)*
Diameter (inches)
Weight (lbs)
C003-0100HPE
2.00
46.00
7.13
35
C004-0100HPE
3.00
46.00
10.75
45
C006-0100HPE
4.00
46.00
14.00
70
C0012-0100HPE
6.00
50.00
18.00
130
C0020-0100HPE
8.00
59.00
24.00
225
C0020-0100HPE
10.00
59.00
24.00
225
* Length shown for ANSI 600# flange connection. Victaulic connections also available.
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_PASAFE_PulsDamp_FS_080910
GE Oil & Gas Drilling & Production
Hydril Pressure Control Quik-Loq™ Ram Blowout Preventer
Change rams and resume drilling fast
Pressure Control Equipment: Blowout Preventers
Applications & Benefits
Key Features
Our Hydril Pressure Control Quik-Loq™ is a Boltless™ blowout preventer that increases drilling efficiency while maximizing the safety of field personnel and protection of the environment. It achieves all these goals by eliminating the need for tools during ram and operator changeouts. With Quik-Loq, changeouts are completed 90% faster, in minutes rather than hours. Well suited for surface and subsea operations, this state-of-the-art BOP offers all of the performance of our proven Compact™ ram, and has successfully completed tests including: • A “mud soaked” drilling environment • Life-cycle testing that simulated over a decade of normal operation • Successfully held full rated working pressure at 300° F for eight hours using blind/shear rams; the tested unit then completed three additional closing cycles at low and high pressure • ed API temperature testing requirements to 350° F using blind/shear rams • ed API temperature tests to 500° F using fixed-bore rams • ed API pressure tests at temperatures as low as 30° F for 5½" to 75⁄8" and 4½" to 7" variable rams • Sheared large-diameter pipe (16", 109 lb-per-ft, P-110) with closing pressure of 4,000 psi
The Quik-Loq is designed from the inside out to make all operations easy, fast and safe while increatime. Its key enabling features include: • Boltless bonnets • Tool-free, hydraulic locking and unlocking of the operators to the ram body • Pivots that permit 360° rotation of ram blocks for easy access and service • Redundant, bidirectional wellbore seals • Redundant rod seals • 13-10 and 13-15 models that use the same ram blocks • Multiple-position lock that uses a reliable, mechanical clutch to automatically lock the rams in a seal-off position • A single set of high-performance elastomers to handle both hot and cold temperature extremes
The Hydril Pressure Control Quik-Loq Advantage The Quik-Loq’s Boltless tool-free maintenance increases drilling time and reduces workers’ exposure to hazardous conditions during BOP maintenance. These enhancements have been enough to prompt customers to call the Quik-Loq “the first truly significant improvement in ram-type BOP design in about 20 years.”
Engineering Data Bore (inches)
13.625
13.625
18.75
Working Pressure (psi)
10,000
15,000
15,000
Recommended Hydraulic Operating Pressure (psi)
1,500
1,500
1,500
24.8
-
Gal. to Close (U.S. gal.)
Gal. to Open (U.S. gal.)
Closing Ratio
Operator
14.25" Shear
24.8
Operator
14.25" Standard
13.1
13.1
-
Operator
15.50"
-
-
19.5
Operator
19.00"
-
-
29.7
Operator
14.25" Shear
23.3
23.3
-
Operator
14.25" Standard
11.7
11.7
-
Operator
15.50"
-
-
16.8
Operator
19.00"
-
-
28.1
Operator
14.25" Shear
17:0:1
17:0:1
-
Operator
14.25" Standard
9:0:1
9:0:1
-
Operator
15.50"
-
-
7:27:1
Operator
19.00"
-
-
8:22:1
Stud to Flange Height (inches)
Flanged Bottom
Double
62.07
67.95
75.06
Single
38.57
44.45
46.94
Stud to Flange Weight (pounds)
Flanged Bottom
Double
29,907
33,800
69,100
Single
16,325
19,041
37,700
Double
136.50
136.50
180.53
Single
136.50
136.50
180.53
Length (inches)
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. GE_HY_QLRAMBOP_FS_080910
GE Oil & Gas Drilling & Production
Rams you can rely on Industry-leading designs for blowout prevention in all surface and subsea applications
Rams you can rely on GE Oil & Gas, Drilling & Production provides a full range of industry-leading ram designs for superior performance in our blowout preventers (BOPs) for all surface and subsea applications. They protect personnel and equipment by reliably stopping unexpected surges of oil, gas and drilling mud from the well bore. They seal the annulus around drill pipe, casing or tubing; or they can shear the drill string. Our portfolio includes these types of rams: • Blind • Pipe • Blind shear • Tubing • Casing • Variable • Casing shear • Wireline shear • Fixed bore Blind rams can be provided on all our BOP models, while shear rams may require larger than standard operator size. Blind ram Our blind rams have the ability to completely shut off an open hole while holding full-rated pressure at 350°F.
Blind shear Our blind shear rams will completely shut off the well after they have completed the shear. They will hold the full rated pressure and are rated per API standards to 350°F. These rams are recommended for all applications using 95⁄8" diameter pipe and below. Casing shear Unlike blind shears, casing shears do not have sealing capability. However, their advantage is the capability to shear larger pipes – almost any round pipe that will fit through the BOP bore can be sheared by the Hydril Pressure Control casing shear ram. Fixed bore Our Hydril Pressure Control fixed bore rams have the ability to seal on any API casing size, drill pipe or tubular. Wireline shear The wireline shear is a special type of blind shear ram. Its distinctive design keeps the upper and lower blades in very close proximity to each other, allowing the unit to shear small cables along with the pipe.
Blind ram
Blind shear ram
Casing ram
Casing shear ram
Fixed bore ram
Wireline shear ram
Where versatility & reliability meet: the Hydril Pressure Control variable ram Our Hydril Pressure Control variable rams (HVRs) are designed to securely and reliably close and seal on a wide range of pipe sizes. Universal seal-off The HVR has a universal seal-off feature that is especially useful on a drill string that does not have a constant diameter over its length or when multiple diameters of drill pipe are used. Two BOPs with variable rams can be used on a tapered string to provide a backup for all drill-pipe sizes. This application eliminates having one pipe ram for small diameter pipe and one for large diameter pipe. If a BOP stack is assembled with a blind or blind shear ram and two sets of HVRs, the HVRs will seal over the BOP’s complete range providing the backup seal-off capability needed on a tapered string. Our Hydril Pressure Control variable ram is therefore ideally suited to subsea use by expanding the seal-off capability of each cavity within a BOP.
Ram BOP Features & Benefits Large volume of feedable rubber The ram-block upper seal provides a large volume of feedable rubber to deliver a long and dependable service life. Excellent compatibility All Hydril Pressure Control rams have excellent functionality with our proven automatic multiple position locking (MPL) mechanism and the manual lock model. The automatic MPL ensures a positive mechanical lock at all positions of the variable ram. This means that the MPL automatically compensates as packer position changes as a result of wear over time, or if the ram blocks are changed to accommodate a different pipe size. Tested in the lab. Proven in the field. The functional reliability of our Hydril Pressure Control rams has been proven by extensive testing in the lab and commercial use on wells operated around the world. Lab testing conducted per API 16A procedures includes: fatigue testing that has simulated over 1.5 years of service by numerous cyclic operations, pressure tests of the ram packers, and temperature testing to determine the high and low temperature limits of our standard packers.
Variable ram
VARIABLE RAM ASSEMBLIES Bore Size (inches)
Pressure Rating (psi)
Seal Off Range
Part Number
71⁄16 Sentry
3,000
23⁄8 - 27⁄8
3117555
5,000
11
5,000
27⁄8 - 5
3146207
13 ⁄8
5,000
27⁄8 - 5
3118935
3½ - 5½
3104815
3½ - 6
3112085
4½ - 7
3112083
27⁄8 - 5
3118954
3½ - 5½
3104817
3½ - 6
3104348
5-7
3117613
3½ - 5
3112535
5-7
3112536
5
10,000
15,000
183⁄4 Conventional
5,000
27⁄8 - 5
3112204
4½ - 7
3112205
183⁄4 Compact
5,000
27⁄8 - 5½
3117341
3½ - 5½
3118836
183⁄4
10,000
15,000
203⁄4
21 ⁄4 1
3,000
2,000
4½ - 7
3117342
3½ - 5½
3118836
4½ - 7
3117342
3½ - 5½
3116833
5-7
3116836
4½ - 7
3118844
27⁄8 - 5
3112204
4½ - 7
3112205
2 ⁄8 - 5
3112204
4½ - 7
3112205
7
5,000 2,000 5,000
Ram sizes for Hydril Pressure Control blowout preventers
18-15 rAM BOP ELASTOMER TEMPERATURE RATINGS
Bore Size (inches) Pipe Size
7 ⁄16
9
11
13 ⁄8
18-15 Compact/Conventional
18 ⁄4
20 ⁄4
21 ⁄4
Ram Type
Ram Size
Cold Temperature Rating (F)
Hot Temperature Rating (F)
Shear
Pipe
All
20
500
Blind Shear
Blind Shear
N/A
20
350
Blind
Variable
3½ x 57⁄8
32
250
1.315
4½ x 7
30
350
1.660
5½ x 75⁄8
30
180
1
5
3
3
1
Wireline
1.9
13-15 QUIK-LOQ RAM BOP ELASTOMER TEMPERATURE RATINGS
21⁄16
13-15 Quik-Loq™
2 ⁄8 3
Ram Type
27⁄8 3½* 4* 4½* 5* 5½*
Ram Size
Cold Temperature Rating (F)
Hot Temperature Rating (F)
Pipe
All
10
350
Blind Shear
N/A
40*
300
Variable
3½ x 5
40*
180*
5x7
40*
300
Note: All temperature data and testing follows API 16A 2nd Ed. Guidelines and Procedures * Denotes API 16A Temperature Rating of ‘X’ (Untested)
57⁄8 65⁄8
**
7 75⁄8 85⁄8 95⁄8 103⁄4 133⁄8 16 * Hanging rams are standard for 135⁄8-15,000, 183⁄4-10,000, 183⁄4-15,000 and are optional for 135⁄8-5000, 10,000, 203⁄4-3000, 211⁄4-2000, and 211⁄4-5000. ** Pipe ram 18" 65⁄8: This pipe ram is also good for Grant Prideco pipe ram 65⁄8 V150 drill pipe.
Operator sizes manual or MPL lock BOP Bore Size (inches)
Pressure Rating (psi)
Standard Operator (inches)
Shear Ram Operator (inches)
71⁄16
3,000
5½
-
9
5,000
5½
-
10,000
7½
123⁄4
15,000
10
123⁄4
3,000
7½
-
5,000
7½
-
3,000
8½
103⁄4
5,000
8½
103⁄4
10,000
10
123⁄4
3,000
10
141⁄4
5,000
10
141⁄4
10,000
14 ⁄4
141⁄4
15,000
141⁄4
141⁄4*
16 ⁄4
10,000
14 ⁄4
141⁄4
18 ⁄4
10,000
14 ⁄4
141⁄4
15,000
15½
15½*
20 ⁄4
3,000
10
141⁄4
211⁄4
2,000
10
141⁄4
5,000
141⁄4
141⁄4*
11
135⁄8
3 3
3
1
1 1
* 19" and 22" shear ram operators available on special request.
Compact BOP
GE Oil & Gas Drilling & Production 3300 North Sam Houston Parkway East Houston, Texas 77032 T +1 281 449 2000 Americas Regional Headquarters 4424 West Sam Houston Parkway North Houston, Texas 77041 P.O. Box 2291 Houston, Texas 77252-2291 T +1 713 683 2400 F +1 713 683 2421
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling The information contained herein is general in nature and is not intended for specific construction, installation or application purposes. GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation.
©2010 General Electric Company All Rights Reserved
For complete information, please refer to our website.
GE imagination at work HY_Rams_081910
GE Oil & Gas Drilling & Production
Hydril Pressure Control Sentry™ Dual Workover Ram BOP
Compact, light and reliable blowout prevention
Pressure Control Equipment: Blowout Preventers
Applications & Benefits
Key Features
The 71⁄16" 3,000/5,000-psi Sentry™ Dual Workover Ram BOP is a field-proven pressure control tool that combines easy maintenance and operational flexibility with a wide range of options. It is lighter and more compact than similar competitive products.
This product prides itself on its ease of maintenance, flexibility, and optional features. More specifically, these include: • No special tools required – all maintenance can be done with standard tools • Interchangeable parts between 3,000 and 5,000 psi Sentry models • Operates with a wide range of accumulator systems • Rugged, one-piece ram blocks available in a wide range of sizes • Two 2" side outlets • CRA-lined connection ring grooves • Stud-to-stud connection
The Hydril Pressure Control Sentry Advantage The Sentry blowout preventer is a hydraulically operated unit designed to meet the special needs of workover operations. It is shorter and lighter than our standard Hydril Pressure Control BOPs, but doesn’t sacrifice any of the traditional strength and reliability.
Engineering Data 3,000 psi BOP Bore
7.0625"
5,000 psi BOP 180 mm
7.0625"
180 mm
Working Pressure
3,000 psi
21 mPa
1,500 psi
10.3 mPa
Hydraulic Operating Pressure
1,500 psi
10.3 mPa
10,000 psi
690 mPa
Gal. to Close
.33 gal
1.25 L
.33 gal
1.25 L
Gal. to Open
.31 gal
1.16 L
.31 gal
1.16 L
Closing Ratio
4.8:1
4.8:1
4.8:1
4.8:1
Double
22.06"
560.3 mm
22.06"
560.3 mm
Single
13.06"
331.7 mm
13.06"
331.7 mm
Double
2,450 lbs
1,111 kg
2,450 lbs
1,111 kg
Single
1,450 lbs
658 kg
1,450 lbs
658 kg
65.44"
1,662 mm
65.00"
1,662 mm
Stud to Flange Height
Stud to Flange Weight
Flange Bottom
Flange Bottom
Length
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_SentryDW_FS_080910
Hydril Pressure Control Annu-Flex™ Pressure Control Equipment: Blowout preventers
Applications & Benefits We drew on more than 55 years of BOP application experience in all BOP types, sizes and pressure ranges when creating the Hydril Pressure Control Annu-FlexTM. A variation of our GX annular BOP, drilling contractors’ “best annular in the business,” the Annu-Flex combines a reliable subsea annular blowout preventer with a maintenance-free, flexible underwater riser t. Together, the BOP head/flex t combination reduces overall stack height and requires fewer stack connections. Additionally, the Annu-Flex offers: • Rapid and economical maintenance • Simple and reliable operations • Long service life
Key Features Designed specifically for subsea drilling applications, the Hydril Pressure Control Annu-Flex enhances the best of our GX annular BOP’s performance and serviceability with several distinguishing features: • A flex-t design eliminates friction that causes binding and galling as well as the need for lubrication and pressure compensation commonly found in ball-type designs • An elastomer element, the key component of the subsea flexible t, is permanently bonded to an inner housing and outer ring • A guide ring/wear bushing absorbs through-the-bore wear during normal operations to protect the elastomer element and the main housing • A housing/latched head to retain full working pressure rating
Flexible subsea blowout prevention
The Hydril Pressure Control Annu-Flex Advantage Only the Hydril Pressure Control Annu-Flex can offer the performance and serviceability of our GX annular BOP in a unit designed specifically for subsea drilling applications. With its compact design and distinctive flex t, the Annu-Flex decreases overall stack height to free up critical space and require fewer stack connections.
Engineering Data DUAL
SINGLE
Bore (inches)
18.75
18.75
Working Pressure (psi)
10,000
10,000
Hydraulic Operating Pressure (psi)
1,500
1,500
Gal. to Close (U.S. gal.)
58 per BOP
58
Gal. to Open (U.S. gal.)
58 per BOP
58
10 m
174.45
116.45
15 m
177.42
119.42
Stud to flange height (inches)
Flanged Bottom
Clearance Diameter (inches) Weight (lbs.)
84.00
84.00
112,118
65,000
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_Annu-Flex_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control Compact™ Ram Blowout Preventer
Hold pressure at 15,000 psi from 30 to 500° F
Pressure Control Equipment: Blowout Preventers
Applications & Benefits The 18¾", 15,000 psi Hydril Pressure Control Compact™ ram BOP delivers proven reliability for safe operation in the harshest environments. Rated for water depths to 15,000+ ft, the Compact ram has worked on the seabed continuously for one year during drilling of a 34,000-ft well. It can also add hundreds of hours of drilling time annually when configured to seal upside-down as a Subsea Stack Test Valve (SSTV) so that required pressure tests can be completed with the drill pipe in place. This BOP has: • Successfully held full rated working pressure at 300° F for eight hours using blind/shear rams; the tested unit then completed three additional closing cycles at low and high pressure • ed API temperature testing requirements to 350° F using blind/shear rams • ed API temperature tests to 500° F using fixed-bore rams • All fixed-bore ram sizes on the 18-15 Compact ram are rated for this temperature • ed API pressure tests at temperatures as low as 30° F for 5½" to 75⁄8" and 4½" to 7" variable rams • Sheared large-diameter pipe (16", 109 lb-per-ft, P-110) with closing pressure of 4,000 psi
Key Features • Field-replaceable upper seal seats, bottom wear plates and hydraulic manifold virtually eliminate the need to move the unit to an authorized repair facility for service
• The bonnet seal carrier ring has a pressure-assisted design that enables the BOP to withstand external pressure differentials as high as 7,000 psi, equivalent to a depth of 15,000+ ft; this can occur in deep water in the event of a large pressure drop in the well bore • A single set of high-performance elastomers handles both hot and cold temperature extremes • Multiple-position lock uses a reliable, mechanical clutch to automatically lock the rams in a seal-off position • Hydraulic manifold increases operating flexibility; it can be installed on either side of the BOP with the bonnets opening on the opposite side to fit various stack configurations • Corrosion-resistant alloy is used in ring grooves, bonnet sealing area, seat bores and piston rod bore seal area for long life
The Hydril Pressure Control Compact Ram Advantage Since our engineers invented the annular BOP, world leaders in oil and gas drilling have depended on Hydril Pressure Control equipment for reliable performance in applications with extreme pressures, temperatures and other unusual challenges. We push the boundaries of pressure control every day at our state-of-the-art testing facilities. Even when testing pushes Hydril Pressure Control equipment beyond its capabilities, we learn what failed, why and how. This knowledge forms a growing base for new and improved products. From it, we identify new design goals to take pressure control even further.
Because testing requirements are becoming increasingly severe, we have upgraded test center capabilities well beyond the HPHT limits sought by the industry today. Current capabilities include: • High-temperature testing to 500° F • Low-temperature testing to -80° F • High-pressure testing to 50,000 psi • Shear testing for large-diameter and heavy-wall pipe • Pressure testing with hang-off loads up to 600,000 lbs • External Hydrostatic testing to 7,000 psi
Engineering Data Extended Double Bore (inches)
18.75
18.75
18.75
18.75
Working Pressure (psi)
5,000
10,000
15,000
15,000 1,500
Recommended Hydraulic Operating Pressure (psi) Gal. to Close (U.S. gal.)
Gal. to Open (U.S. gal.)
Closing Ratio
1,500
1,500
1,500
Operator
22.00"
-
-
39.3
39.3
Operator
19.00"
29.7
29.7
29.2
29.2 19.5
Operator
15.50"
-
-
19.5
Operator
14.25"
16.4
16.4
-
-
-
36.6
36.6
Operator
22.00"
-
Operator
19.00"
28.1
28.1
26.5
26.5
Operator
15.50"
-
-
16.8
16.8
Operator
14.25"
14.9
14.9
-
-
Operator
22.00"
-
-
14:64:1
14:64:1
Operator
19.00"
18:9:1
18:9:1
10:49:1
10:49:1
Operator
15.50"
-
-
7:27:1
7:27:1
Operator
14.25"
10:6:1
10:6:1
-
-
Stud to Flange Height (inches)
59.00
63.00
75.00
60.00
Stud to Flange Weight (pounds)
34,000
35,000
53,100
31,000
Length (inches)
142.50
142.50
146.60
146.60
Note: all dimensions refer to double/dual rams
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. GE_HY_CRBOP_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control GK® Annular Blowout Preventer
For lower maintenance and more uptime in surface applications
Pressure Control Equipment: Blowout Preventers
Applications & Benefits The Hydril Pressure Control GK® annular blowout preventer’s field-tested and proven design has provided world-class dependability and quality in surface applications for over 50 years. We test every GK’s operating chambers to full working pressure to ensure strength, reliability and the ability to over-pressurize the chambers in emergencies. The GK provides quick, positive closing action with simplified controls to keep drilling fluids in the hole when a blowout threatens. The packing unit permits closure on drill pipe, kelly, tool ts or tubing, and wireline as well as the open hole. • Easy precharge and maintainance – charging assemblies are included free with every purchase • Outstanding durability with standard hydrogenated nitrile elastomer • At-a-glance precharge and bladder verification with sight glass option • Reduced downtime with field-replaceable diaphragms
Key Features The GK makes maintenance easy and lengthens the time between packing unit changes and shop repairs. The key to these benefits is a simple design that includes: • A single packing unit that closes on any size pipe or open hole – and handles stripping • Only two moving parts: the piston and packing unit, for less wear and maintenance • An optional latched head for fast, easy access to the packing unit and wear seals; the majority of GK annulars have a screwed head design
• A bolted-in inner sleeve that eliminates the need for weld repair and is field-replaceable • A replaceable wear plate that eliminates metal-to-metal between the packing unit inserts and the BOP head, extending time between major overhaul and repair • A long piston design for complete balance and more reliable operation as well as ease of assembly • Engineered elastomer compounds which are carefully developed, designed, manufactured and tested by GE Oil & Gas chemists
The Hydril Pressure Control GK Advantage The packing unit for the GK annular BOP can hold full-rated working pressure and will close on an open hole. Before shipment, each packing unit is factory tested in a BOP – to 50% of working pressure on open hole and 100% on pipe. The GK provides longer life when using genuine Hydril Pressure Control packing units, as shown in repeated testing.
When the GK closes, the piston moves up, driving the elastomer and inserts inward where they quickly reach a fixed position and form a steel ring that prevents the rubber from moving upward under wellbore pressure. After the ring is formed, feedable elastomer continues to flow inward around the inserts to create a positive seal on the drill string or open hole. Because the elastomer is primarily in compression, it resists tears, cuts and abrasions.
Engineering Data Bore (inches)
7.0625
7.0625
7.0625
7.0625
7.0625
9.00
9.00
9.00
11.00
Working Pressure (psi)
3,000
5,000
10,000
15,000
20,000
3,000
5,000
10,000
3,000
5,000
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Screwed
Hydraulic Operating Pressure (psi)
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
Gal. to Close (U.S. gal.)
2.85
3.86
9.42
11.2
10.9
4.33
6.84
15.9
7.43
9.81
Head Type
Gal. to Open (U.S. gal.) Stud to Flange Height (inches)
Stud to Flange Weight (pounds)
Flanged Bottom
Flanged Bottom
Rated 5m
11.00
2.24
3.3
7.08
7.5
7.2
3.41
5.8
11.95
5.54
7.98
32.00
36.88
48.13
54.13
59.00
37.88
41.75
55.75
39.75
47.81
-
36.88
-
-
-
-
41.75
-
-
47.81
10 m
-
-
48.13
-
-
-
-
55.75
-
48.56
15 m
-
-
48.75
54.13
-
-
-
-
-
-
Rated
2,715
4,000
12,200
14,250
23,000
3,500
6,000
18,540
5,500
8,200
5m
-
4,000
-
-
-
-
6,000
-
-
8,200
10 m
-
-
12,200
-
-
-
-
18,540
-
-
15 m
-
-
-
14,250
-
-
-
-
-
-
Clearance Diameter (inches)
32.25
35.75
49.50
61.00
58.00
34.50
41.00
56.75
40.00
44.25
Bore (inches)
11.00
11.00
11.00
13.625
13.625
13.625
13.625
13.625
16.75
16.75
Working Pressure (psi)
5,000
10,000
10,000
3,000
3,000
5,000
5,000
10,000
5,000
5,000
Latched
Screwed
Latched
Screwed
Latched
Screwed
Latched
Latched
Screwed
Latched
Hydraulic Operating Pressure (psi)
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
Gal. to Close (U.S. gal.)
9.81
25.1
25.1
11.36
11.36
17.98
17.98
37.18
28.7
28.7
Head Type
Gal. to Open (U.S. gal.) Stud to Flange Height (inches)
Stud to Flange Weight (pounds)
Flanged Bottom
Flanged Bottom
7.98
18.97
18.97
8.94
8.94
14.16
14.16
12.59
19.93
19.93
Rated
48.25
63.50
63.38
45.25
45.25
54.13
54.50
71.31
61.25
61.30
5m
48.25
-
-
-
-
54.13
54.50
-
61.25
61.30
10 m
49.00
63.50
63.38
-
-
56.18
59.44
71.31
-
-
15 m
-
65.81
-
-
-
-
-
-
-
-
Rated
-
26,140
-
8,784
-
13,800
13,250
-
20,835
21,230
5m
-
-
-
-
-
13,800
13,250
-
20,835
21,230
10 m
-
26,140
-
-
-
14,500
13,900
-
-
-
15 m Clearance Diameter (inches)
-
-
-
-
-
-
-
-
-
-
44.25
61.50
60.75
47.50
47.50
52.25
52.25
68.13
59.50
59.50
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
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GE Oil & Gas Drilling & Production
Hydril Pressure Control GL® Annular Blowout Preventer
Field-proven, long-life blowout prevention
Pressure Control Equipment: Blowout Preventers
Applications & Benefits The Hydril Pressure Control GL® annular BOP has a field-tested, field-proven design. It has demonstrated world-class dependability and quality to s for over 30 years. As with all our BOPs, we test every GL’s operating chambers and packing unit to full BOP working pressure to ensure strength, reliability, and the ability to over-pressurize the chambers in emergencies. Special and proven features like these are the reason why customers have come to expect reliable performance, closure after closure.
Key Features The key to the GL’s excellent performance lies in its unique design, which includes: • A Hydril Pressure Control packing unit that is specially molded with two different styles of inserts to reduce closing volume and increase closing cycles • A replaceable wear plate that eliminates metal-to-metal between the packing unit inserts and the BOP head • A piston design that provides complete balance, more reliable operation and ease of assembly • A latched head for fast, easy access to the packing unit and wear seals • An opening chamber head that prevents debris from falling into the chambers when replacing the packing unit
• A bolted-in inner sleeve that eliminates the need for weld repair and is field replaceable • Corrosion-resistant alloy for the ring grooves • SermaGuard™ coating on all internal surfaces • Packing units with nitrile or natural compounds • Off-the-shelf deliveries of packing units for minimal lead time
The Hydril Pressure Control GL Advantage The GL’s Long Life (LL) Packing Unit has been specifically designed and tested to provide unsured performance and durability. In performance tests, it outlasted other replacement units by a minimum of 5-to-1. The key to this remarkable performance is a revolutionary asymmetrical insert design which provides longer life and reliability. The LL Packing Unit is designed to provide greater fatigue life without compromising stripping performance and operating characteristics. No matter what type of severe service awaits your BOPs, expect more from the genuine Hydril Pressure Control GL.
Engineering Data Bore (inches)
18.75
Dual 18.75
21.25
Working Pressure (psi)
5,000
5,000
5,000
Hydraulic Operating Pressure (psi)
1,500
1,500
1,500
44
44
58
Gal. to Close (U.S. gal.) Gal. to Open (U.S. gal.) Stud to Flange Height (inches)
Stud to Flange Weight (lbs)
Flanged bottom
Flanged bottom
Clearance Diameter (inches)
44
44
58
5m
65.25
112.00
77.50
10 m
-
-
84.25
5m
35,000
63,100
45,000
10 m
-
-
-
76.00
76.00
78.25
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
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GE Oil & Gas Drilling & Production
Hydril Pressure Control GX®Annular Blowout Preventer
Expect more closures, stripping and uptime. One packing unit can do it all.
Pressure Control Equipment: Blowout Preventers
Applications & Benefits Drilling contractors have called the Hydril Pressure Control GX® “the best annular in the business” for one reason: exceptional uptime. Its single packing unit has provided continuous service for as long as a year, and it has continued to hold pressure after exposure to extreme temperatures and extensive stripping. The GX can strip and seal on all pipe sizes and achieve complete shutoff. In the field and in laboratory tests, GX units have: • ed an ABS-witnessed, 10,000-psi API pressure test at 270° F (132° C) • Stripped more than 30,000 ft of 65⁄8" drill pipe with 8¼" tool ts • Stripped 300,000 ft of 5" drill pipe with 63⁄8" tool ts before failure • Held pressure in the field after 328 closing cycles plus stripping
Key Features Well suited for surface and subsea operations, the GX makes maintenance easy and lengthens the time between packing unit changes and shop repairs. The key to these benefits is a simple design that includes: • A single packing unit that closes on any size pipe or an open hole – and handles stripping • Only two moving parts, the piston and packing unit, for less wear and maintenance
• A latched head for fast, easy access to the packing unit and wear seals • A replaceable wear plate that eliminates metal-to-metal between the packing unit inserts and the BOP head • A pressure balanced piston design that allows use in ultra deep water
The Hydril Pressure Control GX Advantage The packing unit for the GX annular BOP can hold full-rated working pressure after more closing cycles and stripping than any other unit available. The GX produces extra uptime from a significantly larger reservoir of engineered elastomer, and a BOP design that precisely controls the position of unique, flanged steel inserts. When the GX closes, the packing unit rubber drives the inserts inward, where they quickly reach a fixed position and form a steel ring that prevents the elastomer from extruding upward under wellbore pressure. After the ring is formed, feedable elastomer continues to flow inward around the inserts to create
a positive seal on the drill string or open hole. Because the elastomer is primarily in compression, it resists tears, cuts and abrasions. When stripping, the steel inserts again remain fixed. As various diameters of pipe and tool ts through the closed unit, the elastomer flows in and out. Even at higher wellbore pressures, the GX packing unit maintains precise control of seal-off tightness to permit a slight leak of drilling fluid that provides lubrication, optimizes pull-through forces and further prolongs packer life. No matter what type of severe service awaits your BOPs, expect more from the genuine Hydril Pressure Contol GX.
Engineering Data Bore (inches)
11.00
11.00
13.625
13.625
18.75
Working Pressure (psi)
10,000
Hydraulic Operating Pressure (psi)
1,500
15,000
5,000
10,000
10,000
1,500
1,500
1,500
1,500
Gal. to Close (U.S. gal.)
17.9
24.1
15.5
24.1
58
Gal. to Open (U.S. gal.)
17.9
24.1
15.5
24.1
58
-
-
52.32
-
-
65.38
82.50
Stud to Flange Height (inches)
Stud to Flange Weight (pounds)
Flanged bottom
Flanged bottom
5m 10 m
57.12
-
54.31
15 m
59.44
-
-
5m
-
-
-
-
-
10 m
21,385
-
-
28,000
52,250
15 m
22,085
-
-
28,885
54,360
60.38
67.12
58.00
64.50
84.00
Clearance Diameter (inches)
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
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GE Oil & Gas Drilling & Production
Hydril Pressure Control IP Pulsation Dampener Pressure Control Equipment: Pulsation Dampeners
Applications & Benefits Hydril Pressure Control IP pulsation dampeners extend the life and increase the efficiency of suction, discharge and hydraulic flow system lines. Built for industrial and production applications, the non-wetted shell design reduces maintenance requirements while accommodating corrosive process liquids. Flexible and reliable, our dampeners/accumulators: • Prolong the life of pump valves, fluid cylinders, system instrumentation, pipe and fittings by moderating pulsations on the discharge side of reciprocating pumps • Facilitate acceleration head loss recovery on the suction side of reciprocating pumps • Prevent “water hammer” damage by minimizing pressure surges. • Arrest thermal expansion by absorbing additional fluid volume • Protect rotating machinery and lube oil systems by supplying hydraulic fluid over short intervals during pump or power failure
Key Features Hydril Pressure Control IP dampeners are compact, easy to handle and install, and generally do not require external . With an isolated body cavity that confines process fluid to an elastomeric bladder, the IP features a cost-effective carbon steel shell and a field-replaceable bottom plate– the only wetted shell material. Superior corrosion resistance means IPs are especially well suited for corrosive applications including waste disposal, salt water injection, and use with acidic and caustic substances. Additional features include: • Capacities from 0.5 to 20 gallons • Elastomeric bladders for a variety of applications • Customized bottom connections and bottom plate materials for use with most process liquids
Smooth performance in corrosive environments
The Hydril Pressure Control IP Advantage Offering outstanding performance and a wide range of compatibility options, Hydril Pressure Control IP dampeners/ accumulators were designed specifically for industrial and
Engineering Data
production operations. Combining efficiency and reliability with superior corrosion resistance, these are the dampeners of choice for surge absorption, thermal expansion and hydraulic accumulator applications.
275 PSI Pressure Rating Dimensions (inches) Capacity (Gal)
Model No.
½
See Note
Width
Shell Height
Overall Height
Weight (lbs)
1
IP-1-275
10.50
10.00
16.25
70
2½
IP-2½-275
12.75
11.50
17.50
85
5
IP-5-275
16.25
14.50
20.625
130
24.00
20.75
27.00
450
10
See Note
20
SS-20-275
NOTE: For 10-gallon units, use IP-10-1440 with ANSI 150 connections. For 1/2-gallon units, use IP-1/2-3600 with ANSI 150 connections.
1,440 PSI Pressure Rating Dimensions (inches) Capacity (Gal)
Model No.
½
See Note
Width
Shell Height
Overall Height
Weight (lbs)
1
IP-1-1440
10.50
10.25
16.50
75
2½
IP-2½-1440
14.25
13.00
18.50
220
5
IP-5-1440
17.50
16.25
22.50
310
10
IP-10-1440
20.25
20.125
25.00
410
NOTE: For 1/2-gallon unit, use IP-1/2-3600 with ANSI 600 connections.
3,600 PSI Pressure Rating Dimensions (inches) Capacity (Gal)
Model No.
Width
Shell Height
Overall Height
½
IP-½-3600
8.25
9.00
14.00
Weight (lbs) 60
1
IP-1-3600
11.25
11.00
17.00
165
2½
IP-2½-3600
14.25
13.75
19.50
220
5
IP-5-3600
17.50
16.50
22.625
305
10
IP-10-3600
21.375
21.25
27.50
708
6,000 PSI Pressure Rating Dimensions (inches) Capacity (Gal)
Model No.
Width
Shell Height
Overall Height
Weight (lbs)
1
IP-1-6000
12.625
12.75
19.00
200
2½
IP-2 ½-6000
15.625
15.25
21.50
330
5
IP-5-6000
20.00
17.50
23.75
600
Capacity (Gal)
Model No.
Width
Overall Height
Weight (lbs)
2½
IP-2 ½-10000
18.00
16.00
22.50
520
5
IP-5-10000
22.50
19.625
26.00
1160
10,000 PSI Pressure Rating Dimensions (inches) Shell Height
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
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GE Oil & Gas Drilling & Production
Hydril Pressure Control K™ Pulsation Dampeners Pressure Control Equipment: Pulsation Dampeners
Applications & Benefits Manufactured to meet the most demanding large-volume, high-slurry pump applications, Hydril Pressure Control K™ pulsation dampeners offer outstanding performance for onshore and offshore drilling, airport fueling systems, tank truck and marine loading racks, fire water systems, sewage lines and other large-scale pulsation and surge-control applications. With many ANSI and API connections available standard, our K dampeners allow for quick installation, long service life and these additional benefits: • Easy precharge and maintainance – charging assemblies are included free with every purchase • Outstanding durability with standard hydrogenated nitrile elastomer • At-a-glance precharge and bladder verification with sight glass option • Reduced downtime with field-replaceable diaphragms
Key Features Introduced more than 50 years ago, Hydril Pressure Control K accumulators/dampeners have earned their reputation for dependability and durability. A torispherical body shape results in smoother flow and longer diaphragm life. A stabilizer disk enhances reliability. And a field-replaceable bottom plate eliminates costly shop repairs for greater efficiency and economy. In addition, all our K units: • Are available in a variety of capacities, from 10 to 80 gallons • Meet a variety of specifications – manufactured to DNV, CRN, CE, ATEX, ABS-CDS and ISO 9001 • Include ASME code stamping standard on most sizes, and pressure ratings
Proven performance in large-volume, high-slurry pump applications
The Hydril Pressure Control K Advantage Proven onshore and off, our K pulsation dampeners are highly effective under the toughest field conditions. All models are engineered for reliability, long life and ease of operation. By manufacturing our own elastomers, we also offer unrivaled quality control as well as proven materials, compatibility and availability.
Engineering Data 10 (GAL) CAPACITY Dimensions (inches) Model No.
Width
Shell Height
Overall Height
Weight (lbs)
K10-275
23.00
23.75
31.10
440
K10-1440
23.00
23.75
31.10
440
K10-3000
23.00
23.75
31.10
950
K10-5000
23.00
23.75
31.10
950
Overall Height
Weight (lbs)
20 (GAL) CAPACITY Dimensions (inches) Model No.
Width
Shell Height
SS-20-275
24.00
20.75
27.00
450
K20-1440
25.10
26.70
34.10
825
K20-3000
28.50
28.15
35.53
2,145
K20-5000
28.50
28.15
35.53
2,145
20-7500
30.50
29.50
37.60
3,150
Overall Height
Weight (lbs)
80 (GAL) CAPACITY Dimensions (inches) Model No.
Width
Shell Height
K80-275
38.29
37.31
44.69
2,575
K80-720
38.29
37.31
44.69
2,575
K80-1440
38.29
37.31
44.69
2,575
K80-2000
41.50
38.82
46.20
3,150
K80-3000
41.50
38.82
46.20
3,150
K80-3705
41.50
38.82
46.20
3,150
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_KPulsDamp_FS_080610
GE Oil & Gas Drilling & Production
Hydril Pressure Control PASAFE™ Pulsation Dampener
Maintenance-free performance for extreme conditions
Pressure Control Equipment: Pulsation Dampeners
Applications & Benefits Hydril Pressure Control PASAFE™ pulsation dampeners extend pump life and enhance piping system performance by controlling pressure and flow pulsations. Virtually maintenancefree and available in three specialized flow-through designs, PASAFE discharge dampeners and suction stabilizers are engineered specifically to handle abrasive, corrosive, hightemperature and high-pressure fluids in the most extreme environments. Hydril Pressure Control R-PASAFE dampeners are ideal for hightemperature or chemical applications – including industrial and oil and gas drilling applications – that can cause compatibility problems with elastomers. The flow-through design of every C-PASAFE unit effectively reduces flow and accelerationinduced pulsations in reverse-osmosis applications. S-PASAFE combination units, with both large liquid volume and gas volume, are particularly well suited for slurry and mine dewatering applications. All PASAFE pulsation dampeners: • Increase safety and reliability by requiring no gas precharging • Handle pressure requirements to 15,000 psi without any reduction of pulsation • Require no replacement of internal parts for greater ease of use and economy of ownership
C-PASAFE
R-PASAFE
Key Features Hydril Pressure Control PASAFE dampeners are extremely effective at reducing pulsation created by the stop and start motion of reciprocating pumps, as well as the accelerationinduced water hammer caused by opening and closing of the pump check valve. Their maintenance-free engineering eliminates the need for internal parts replacement – ever – and ensures effective, trouble-free performance even under extreme temperatures and pressures. • Manufactured, tested and ‘U’ stamped in accordance with ASME Boiler and Pressure Vessel Code • Available in a variety of materials, including carbon steel, stainless steel, duplex stainless steel, HDPE and others • Broad capacity range – from 1 to 600 gallons
The Hydril Pressure Control PASAFE Advantage Our PASAFE pulsation dampeners represent the largest selection of maintenance-free units available on the market. Engineered with no elastomeric bladders, seals or other wearable goods, PASAFE units offer economical, durable and trouble-free discharge dampening and suction stabilizing for the extreme conditions found in oil well drilling, slurry pipelines, deep direct lift mine dewatering, chemical processing, water purification and high-pressure water cleaning.
Engineering Data Item
Overall Width (inches)
Outside Diameter of Body (inches)
Weight (lbs)
R12-3600
25.00
18.00
310
R14-3705
33.00
21.00
360
R24-1480
35.50
24.00
550
R80-5000
40.00
39.50
2,325
R120-7500
50.00
50.00
9,900
NOTE: R-PASAFEs can be designed with volumes ranging from 1 to 120 gallons and pressure ratings from 285 to 10,000 PSI.
275 PSI Pressure Rating
Model
Connection (inches)
Length (inches)*
Diameter (inches)
Weight (lbs)
C001-1200SS or AXN
1.00
31.00
4.50
60
C002-1200SS or AXN
1.50
34.00
4.50
125
C004-1200SS or AXN
2.00
36.50
8.60
195
C006-1200SS or AXN
3.00
44.00
8.62
240
C010-1200SS or AXN
6.00
38.50
12.75
450
C012-1200SS or AXN
4.00
44.00
12.75
400
C020-1200SS or AXN
6.00
48.00
16.00
500
* Length shown for ANSI 600# flange connection. Victaulic connections also available.
275/285 PSI dampeners
Model
Connection (inches)
Length (inches)*
Diameter (inches)
Weight (lbs)
C006-0275SS or AXN
3.00
C012-0275SS or AXN
4.00
47.75
8.62
190
36.50
12.00
250
C015-0285SS or AXN C020-0275SS or AXN
4.00
42.25
14.00
300
6.00
37.5
16.00
400
* Length shown for ANSI 600# flange connection. Victaulic connections also available.
HDPE SUCTION STABILIZERS
Model
Connection (inches)
Length (inches)*
Diameter (inches)
Weight (lbs)
C003-0100HPE
2.00
46.00
7.13
35
C004-0100HPE
3.00
46.00
10.75
45
C006-0100HPE
4.00
46.00
14.00
70
C0012-0100HPE
6.00
50.00
18.00
130
C0020-0100HPE
8.00
59.00
24.00
225
C0020-0100HPE
10.00
59.00
24.00
225
* Length shown for ANSI 600# flange connection. Victaulic connections also available.
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_PASAFE_PulsDamp_FS_080910
GE Oil & Gas Drilling & Production
Hydril Pressure Control Quik-Loq™ Ram Blowout Preventer
Change rams and resume drilling fast
Pressure Control Equipment: Blowout Preventers
Applications & Benefits
Key Features
Our Hydril Pressure Control Quik-Loq™ is a Boltless™ blowout preventer that increases drilling efficiency while maximizing the safety of field personnel and protection of the environment. It achieves all these goals by eliminating the need for tools during ram and operator changeouts. With Quik-Loq, changeouts are completed 90% faster, in minutes rather than hours. Well suited for surface and subsea operations, this state-of-the-art BOP offers all of the performance of our proven Compact™ ram, and has successfully completed tests including: • A “mud soaked” drilling environment • Life-cycle testing that simulated over a decade of normal operation • Successfully held full rated working pressure at 300° F for eight hours using blind/shear rams; the tested unit then completed three additional closing cycles at low and high pressure • ed API temperature testing requirements to 350° F using blind/shear rams • ed API temperature tests to 500° F using fixed-bore rams • ed API pressure tests at temperatures as low as 30° F for 5½" to 75⁄8" and 4½" to 7" variable rams • Sheared large-diameter pipe (16", 109 lb-per-ft, P-110) with closing pressure of 4,000 psi
The Quik-Loq is designed from the inside out to make all operations easy, fast and safe while increatime. Its key enabling features include: • Boltless bonnets • Tool-free, hydraulic locking and unlocking of the operators to the ram body • Pivots that permit 360° rotation of ram blocks for easy access and service • Redundant, bidirectional wellbore seals • Redundant rod seals • 13-10 and 13-15 models that use the same ram blocks • Multiple-position lock that uses a reliable, mechanical clutch to automatically lock the rams in a seal-off position • A single set of high-performance elastomers to handle both hot and cold temperature extremes
The Hydril Pressure Control Quik-Loq Advantage The Quik-Loq’s Boltless tool-free maintenance increases drilling time and reduces workers’ exposure to hazardous conditions during BOP maintenance. These enhancements have been enough to prompt customers to call the Quik-Loq “the first truly significant improvement in ram-type BOP design in about 20 years.”
Engineering Data Bore (inches)
13.625
13.625
18.75
Working Pressure (psi)
10,000
15,000
15,000
Recommended Hydraulic Operating Pressure (psi)
1,500
1,500
1,500
24.8
-
Gal. to Close (U.S. gal.)
Gal. to Open (U.S. gal.)
Closing Ratio
Operator
14.25" Shear
24.8
Operator
14.25" Standard
13.1
13.1
-
Operator
15.50"
-
-
19.5
Operator
19.00"
-
-
29.7
Operator
14.25" Shear
23.3
23.3
-
Operator
14.25" Standard
11.7
11.7
-
Operator
15.50"
-
-
16.8
Operator
19.00"
-
-
28.1
Operator
14.25" Shear
17:0:1
17:0:1
-
Operator
14.25" Standard
9:0:1
9:0:1
-
Operator
15.50"
-
-
7:27:1
Operator
19.00"
-
-
8:22:1
Stud to Flange Height (inches)
Flanged Bottom
Double
62.07
67.95
75.06
Single
38.57
44.45
46.94
Stud to Flange Weight (pounds)
Flanged Bottom
Double
29,907
33,800
69,100
Single
16,325
19,041
37,700
Double
136.50
136.50
180.53
Single
136.50
136.50
180.53
Length (inches)
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. GE_HY_QLRAMBOP_FS_080910
GE Oil & Gas Drilling & Production
Rams you can rely on Industry-leading designs for blowout prevention in all surface and subsea applications
Rams you can rely on GE Oil & Gas, Drilling & Production provides a full range of industry-leading ram designs for superior performance in our blowout preventers (BOPs) for all surface and subsea applications. They protect personnel and equipment by reliably stopping unexpected surges of oil, gas and drilling mud from the well bore. They seal the annulus around drill pipe, casing or tubing; or they can shear the drill string. Our portfolio includes these types of rams: • Blind • Pipe • Blind shear • Tubing • Casing • Variable • Casing shear • Wireline shear • Fixed bore Blind rams can be provided on all our BOP models, while shear rams may require larger than standard operator size. Blind ram Our blind rams have the ability to completely shut off an open hole while holding full-rated pressure at 350°F.
Blind shear Our blind shear rams will completely shut off the well after they have completed the shear. They will hold the full rated pressure and are rated per API standards to 350°F. These rams are recommended for all applications using 95⁄8" diameter pipe and below. Casing shear Unlike blind shears, casing shears do not have sealing capability. However, their advantage is the capability to shear larger pipes – almost any round pipe that will fit through the BOP bore can be sheared by the Hydril Pressure Control casing shear ram. Fixed bore Our Hydril Pressure Control fixed bore rams have the ability to seal on any API casing size, drill pipe or tubular. Wireline shear The wireline shear is a special type of blind shear ram. Its distinctive design keeps the upper and lower blades in very close proximity to each other, allowing the unit to shear small cables along with the pipe.
Blind ram
Blind shear ram
Casing ram
Casing shear ram
Fixed bore ram
Wireline shear ram
Where versatility & reliability meet: the Hydril Pressure Control variable ram Our Hydril Pressure Control variable rams (HVRs) are designed to securely and reliably close and seal on a wide range of pipe sizes. Universal seal-off The HVR has a universal seal-off feature that is especially useful on a drill string that does not have a constant diameter over its length or when multiple diameters of drill pipe are used. Two BOPs with variable rams can be used on a tapered string to provide a backup for all drill-pipe sizes. This application eliminates having one pipe ram for small diameter pipe and one for large diameter pipe. If a BOP stack is assembled with a blind or blind shear ram and two sets of HVRs, the HVRs will seal over the BOP’s complete range providing the backup seal-off capability needed on a tapered string. Our Hydril Pressure Control variable ram is therefore ideally suited to subsea use by expanding the seal-off capability of each cavity within a BOP.
Ram BOP Features & Benefits Large volume of feedable rubber The ram-block upper seal provides a large volume of feedable rubber to deliver a long and dependable service life. Excellent compatibility All Hydril Pressure Control rams have excellent functionality with our proven automatic multiple position locking (MPL) mechanism and the manual lock model. The automatic MPL ensures a positive mechanical lock at all positions of the variable ram. This means that the MPL automatically compensates as packer position changes as a result of wear over time, or if the ram blocks are changed to accommodate a different pipe size. Tested in the lab. Proven in the field. The functional reliability of our Hydril Pressure Control rams has been proven by extensive testing in the lab and commercial use on wells operated around the world. Lab testing conducted per API 16A procedures includes: fatigue testing that has simulated over 1.5 years of service by numerous cyclic operations, pressure tests of the ram packers, and temperature testing to determine the high and low temperature limits of our standard packers.
Variable ram
VARIABLE RAM ASSEMBLIES Bore Size (inches)
Pressure Rating (psi)
Seal Off Range
Part Number
71⁄16 Sentry
3,000
23⁄8 - 27⁄8
3117555
5,000
11
5,000
27⁄8 - 5
3146207
13 ⁄8
5,000
27⁄8 - 5
3118935
3½ - 5½
3104815
3½ - 6
3112085
4½ - 7
3112083
27⁄8 - 5
3118954
3½ - 5½
3104817
3½ - 6
3104348
5-7
3117613
3½ - 5
3112535
5-7
3112536
5
10,000
15,000
183⁄4 Conventional
5,000
27⁄8 - 5
3112204
4½ - 7
3112205
183⁄4 Compact
5,000
27⁄8 - 5½
3117341
3½ - 5½
3118836
183⁄4
10,000
15,000
203⁄4
21 ⁄4 1
3,000
2,000
4½ - 7
3117342
3½ - 5½
3118836
4½ - 7
3117342
3½ - 5½
3116833
5-7
3116836
4½ - 7
3118844
27⁄8 - 5
3112204
4½ - 7
3112205
2 ⁄8 - 5
3112204
4½ - 7
3112205
7
5,000 2,000 5,000
Ram sizes for Hydril Pressure Control blowout preventers
18-15 rAM BOP ELASTOMER TEMPERATURE RATINGS
Bore Size (inches) Pipe Size
7 ⁄16
9
11
13 ⁄8
18-15 Compact/Conventional
18 ⁄4
20 ⁄4
21 ⁄4
Ram Type
Ram Size
Cold Temperature Rating (F)
Hot Temperature Rating (F)
Shear
Pipe
All
20
500
Blind Shear
Blind Shear
N/A
20
350
Blind
Variable
3½ x 57⁄8
32
250
1.315
4½ x 7
30
350
1.660
5½ x 75⁄8
30
180
1
5
3
3
1
Wireline
1.9
13-15 QUIK-LOQ RAM BOP ELASTOMER TEMPERATURE RATINGS
21⁄16
13-15 Quik-Loq™
2 ⁄8 3
Ram Type
27⁄8 3½* 4* 4½* 5* 5½*
Ram Size
Cold Temperature Rating (F)
Hot Temperature Rating (F)
Pipe
All
10
350
Blind Shear
N/A
40*
300
Variable
3½ x 5
40*
180*
5x7
40*
300
Note: All temperature data and testing follows API 16A 2nd Ed. Guidelines and Procedures * Denotes API 16A Temperature Rating of ‘X’ (Untested)
57⁄8 65⁄8
**
7 75⁄8 85⁄8 95⁄8 103⁄4 133⁄8 16 * Hanging rams are standard for 135⁄8-15,000, 183⁄4-10,000, 183⁄4-15,000 and are optional for 135⁄8-5000, 10,000, 203⁄4-3000, 211⁄4-2000, and 211⁄4-5000. ** Pipe ram 18" 65⁄8: This pipe ram is also good for Grant Prideco pipe ram 65⁄8 V150 drill pipe.
Operator sizes manual or MPL lock BOP Bore Size (inches)
Pressure Rating (psi)
Standard Operator (inches)
Shear Ram Operator (inches)
71⁄16
3,000
5½
-
9
5,000
5½
-
10,000
7½
123⁄4
15,000
10
123⁄4
3,000
7½
-
5,000
7½
-
3,000
8½
103⁄4
5,000
8½
103⁄4
10,000
10
123⁄4
3,000
10
141⁄4
5,000
10
141⁄4
10,000
14 ⁄4
141⁄4
15,000
141⁄4
141⁄4*
16 ⁄4
10,000
14 ⁄4
141⁄4
18 ⁄4
10,000
14 ⁄4
141⁄4
15,000
15½
15½*
20 ⁄4
3,000
10
141⁄4
211⁄4
2,000
10
141⁄4
5,000
141⁄4
141⁄4*
11
135⁄8
3 3
3
1
1 1
* 19" and 22" shear ram operators available on special request.
Compact BOP
GE Oil & Gas Drilling & Production 3300 North Sam Houston Parkway East Houston, Texas 77032 T +1 281 449 2000 Americas Regional Headquarters 4424 West Sam Houston Parkway North Houston, Texas 77041 P.O. Box 2291 Houston, Texas 77252-2291 T +1 713 683 2400 F +1 713 683 2421
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling The information contained herein is general in nature and is not intended for specific construction, installation or application purposes. GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation.
©2010 General Electric Company All Rights Reserved
For complete information, please refer to our website.
GE imagination at work HY_Rams_081910
GE Oil & Gas Drilling & Production
Hydril Pressure Control Sentry™ Dual Workover Ram BOP
Compact, light and reliable blowout prevention
Pressure Control Equipment: Blowout Preventers
Applications & Benefits
Key Features
The 71⁄16" 3,000/5,000-psi Sentry™ Dual Workover Ram BOP is a field-proven pressure control tool that combines easy maintenance and operational flexibility with a wide range of options. It is lighter and more compact than similar competitive products.
This product prides itself on its ease of maintenance, flexibility, and optional features. More specifically, these include: • No special tools required – all maintenance can be done with standard tools • Interchangeable parts between 3,000 and 5,000 psi Sentry models • Operates with a wide range of accumulator systems • Rugged, one-piece ram blocks available in a wide range of sizes • Two 2" side outlets • CRA-lined connection ring grooves • Stud-to-stud connection
The Hydril Pressure Control Sentry Advantage The Sentry blowout preventer is a hydraulically operated unit designed to meet the special needs of workover operations. It is shorter and lighter than our standard Hydril Pressure Control BOPs, but doesn’t sacrifice any of the traditional strength and reliability.
Engineering Data 3,000 psi BOP Bore
7.0625"
5,000 psi BOP 180 mm
7.0625"
180 mm
Working Pressure
3,000 psi
21 mPa
1,500 psi
10.3 mPa
Hydraulic Operating Pressure
1,500 psi
10.3 mPa
10,000 psi
690 mPa
Gal. to Close
.33 gal
1.25 L
.33 gal
1.25 L
Gal. to Open
.31 gal
1.16 L
.31 gal
1.16 L
Closing Ratio
4.8:1
4.8:1
4.8:1
4.8:1
Double
22.06"
560.3 mm
22.06"
560.3 mm
Single
13.06"
331.7 mm
13.06"
331.7 mm
Double
2,450 lbs
1,111 kg
2,450 lbs
1,111 kg
Single
1,450 lbs
658 kg
1,450 lbs
658 kg
65.44"
1,662 mm
65.00"
1,662 mm
Stud to Flange Height
Stud to Flange Weight
Flange Bottom
Flange Bottom
Length
3300 North Sam Houston Parkway East, Houston, TX 77032
24/7 customer : +1 281 449 2000 geoilandgas.com/drilling
GE imagination at work © 2010 General Electric Company. All rights reserved. HY_SentryDW_FS_080910
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