Framo Pumps Manuals 451b5f
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Marine instructions and parts catalogs - http://vk.od.ua/marinelibrary
FRAMO PUMPS Operation and Maintenance Manual with Spare Parts List. The following FRAMO are included in SET: Framo Cargo pump full set of instructions: Operation and Maintenance Instructions with drawings and spare parts (see content below). Operation - Learning Video. 15 min. AVI. Maintenance – Learning Video. 15 min. AVI. FRAMO Purging Procedure – flash with sound and pdf format. Framo form - “PURGING ROUTINE FOR FRAMO SUBMERGED CARGO PUMPS” Framo Service Letters Set. Framo Anti-heeling Pump – Instruction for RBP250-3 and RBP300-3 BONUS
http://vk.od.ua
Yard:
21`st Century Shipbuilding
Hull no.:
CSN 213
FM order no.:
613264
Framo general arrangement: 0287-1535-1
CONTENT 1.0 INTRODUCTION
2.0 GENERAL DESCRIPTION OF THE INSTALLATION
3.0 TECHNICAL DATA FOR THE SYSTEM
4.0 INITIAL START-UP
5.0 OPERATION
6.0 TROUBLESHOOTING
7.0 MAINTENANCE
8.0 INSTRUCTIONS, DRAWINGS AND PART LISTS
- see content 8.2 DRAWINGS AND PART LISTS -see content 8.1 INSTRUCTIONS
9.0 APPENDICES 9.1 TABLES FOR CORRESPONDING MATERIAL STANDARD 9.2 INSTALLATION OF MECHANICAL SEALS
SERVICE MANUAL FOR OPEN CIRCUIT
8.1
No.: 1542A Date/Sign: 21 Jun 2006/KHE Sect.: 8 Rev. :
Instructions
HYDRAULIC SYSTEM CONDITION MONITORING FOR FRAMO SYSTEMS
1400-0134-4
SYSTEM PRESSURE CONTROL TROUBLE SHOOTING GUIDE 1400-0400-4 HYDRAULIC OIL FILLING/VENTING PROCEDURE
1400-0326-4
BOW THRUSTER SYSTEM VALVE PROPORTIONAL, INSTRUCTIONS
1400-0242-4
VALVE DSTC-60, INSTRUCTIONS
1275-0034-4
CARGO PUMPS OPERATION MANUAL FRAMO CARGO PUMPS
1000-0121-401
PUMP SD100, INSTRUCTIONS
1000-0132-4
PUMP SD150-5, INSTRUCTIONS
1000-0131-4
HOW TO USE FRAMO PERFORMANCE DIAGRAMS
1400-0030-4
USE OF VISCOSITY CORRECTION DIAGRAM
1400-0032-4
VISCOSITY CORRECTION DIAGRAM
0109-0189-3
PORTABLE EQUIPMENT PUMP PORTABLE TK80, INSTRUCTIONS
1150-0024-4
WINCH PORTABLE, INSTRUCTIONS
1325-0006-4
MOTOR AIR, INSTRUCTIONS
0294-1063-4
SB-BALLAST PUMPS OPERATION MANUAL SB PUMPS DRY MOUNTED
1000-0188-4
PUMP SB200, INSTRUCTIONS
1000-0186-4
SERVICE MANUAL FOR OPEN CIRCUIT
No.: 1542A Date/Sign: 21 Jun 2006/KHE Sect.: 8 Rev. :
OTHER PUMPS PUMP, INSTRUCTIONS
1400-0247-4
PUMP TRANSFER, INSTRUCTIONS
1400-0248-4
PUMP MA150/200, INSTRUCTIONS
1075-0018-4
HEAT EXCHANGERS INSTRUCTION MANUAL FOR HYDRAULIC OIL COOLER
1400-0392-4
ELECTRICAL EQUIPMENT ADJUSTMENT PROCEDURE, PRESSURE AND TEMPERATURE TRANSMITTERS/SWITCHES
1400-0180-4
SYSTEM MAINTENANCE PROCEDURE CONTROL SYSTEM/INSTRUMENTATION
1400-0181-4
ELECTRIC MOTOR MAINTENANCE PROCEDURE
1400-0406-4
CONVERTER FREQUENCY EXI, INSTRUCTIONS
1400-0345-4
OVERRIDE EMERGENCY, INSTRUCTIONS
1400-0339-4
HYDRAULIC / ELECTRICAL VALVES CONTROL UNIT SYSTEM PRESSURE, INSTRUCTIONS
1400-0264-4
VALVE RELIEF, INSTRUCTIONS
0032-0371-4
VALVE ASSY REMOTE CONTROL, INSTRUCTIONS
1375-0092-4
VALVE CONTROL SC20/TK80, INSTRUCTIONS
1375-0078-4
VALVE STC 25-30, INSTRUCTIONS
1375-0027-401
TROUBLE SHOOTING PROCEDURE. INTERCHANGE OF HYDRAULIC CONTROL VALVE
1000-0109-4
HYDRAULIC OIL / FILTERS, ETC HYDRAULIC OILS (VG46) MEETING FRAMO SPECIFICATION
1400-0068-4
SERVICE MANUAL FOR OPEN CIRCUIT
No.: 1542A Date/Sign: 21 Jun 2006/KHE Sect.: 8 Rev. :
OPERATION TEMPERATURE/VISCOSITY FOR FRAMO HYDRAULIC SYSTEM
1400-0086-4
FILTER ELEMENT REPLACEMENT INSTRUCTION
1400-0252-4
OIL SAMPLING, INSTRUCTIONS
1400-0063-4
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
0
FRAMO SPECIFICATION
0240-0730-4
0
GENERAL ARRANGEMENT
0287-1535-1
0
HYDRAULIC DIAGRAM, DECK SECTION / MACHINERY ROOM
0216-1169-1
0
HYDRAULIC DIAGRAM, POWER UNITS
0216-1254-1
0
BLOCK DIAGRAM
0222-3774-3
0
INTERCONNECTION DIAGRAM
0222-3776-3
0
WIRING DIAGRAM, MAIN EL.
0222-3777-3
0
WIRING DIAGRAM, MAIN POWER PACK STARTER, STAR/DELTA
0222-3766-3
0
WIRING DIAGRAM, JOCKEY PUMP STARTER
0222-3767-3
0
WIRING DIAGRAM, PROPORTIONAL VALVE
0222-3335-3
1
1
A54403-ABS POWERUNIT *OCE250-3
0345-1912-3
1/4
1
A54400
POWERUNIT
0345-1950-1
1 / 4/ 1
3
A50194
POWERPACK
0344-1565-3
1 / 4/ 1/ 15
1
A4808
VALVE BUTTERFLY
0246-0627-2
1 / 4/ 1/ 28
1
A50389
DAMPER PULS AS
0212-0449-3
1 / 4/ 10
1
A52630
ELECT.EQUIP. OCE-3
1 / 4/ 10/ 1
1
A52688
BOX JUNCTION *W/LEVEL INDIC
1 / 4/ 10/ 3
1
A52806
CABLE SET OPEN LOOP 3EL
1 / 4/ 16
3
149435
WEAR SENSOR, DIMENSIONAL DRAWING
0246-0561-3
1 / 4/ 21
1
A23804
FILTER
0345-1090-3
1 / 4/ 21/ 1
1
A57204
VALVE CONTROL PROTECT. PRESS.
0269-1140-3
1 / 4/ 21/ 1/ 5
1
A57207
VALVE CONTROL PROTECT. PRESS.
0269-1136-3
0381-3461-3
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
1 / 4/ 43
1
A30387
CONTROL UNIT SYSTEM PRESSURE
0125-0779-2
1 / 4/ 43/ 8
1
A24927
NOZZLE П 0.70 AND 0.70
0125-0593-4
1 / 4/ 53
8
A44270
DAMPER FLEXIBLE
0212-0430-4
1 / 4/ 56
1
A50396
MANIFOLD HP AS
0374-1133-3
1 / 4/ 56/ 2
3
A50390
VALVE NON RET 40
0179-0474-3
1 / 4/ 56/ 3
1
A44072
VALVE RELIEF NG32 AS
0179-0394-3
1 / 4/ 77
1
136622
OIL SAMPLING
0246-0121-4
1 / 4/ 79
1
A44012
VALVE LEVEL INDICATION
0269-1047-2
1 / 4/ 91
1
A27938
TABLE DISMANTLING
0162-0741-4
1 / 4/ 96
1
A50157
ENCLOSURE 0CE250-3
0345-1914-3
1 / 4/ 96/ 4
1
A44263
COVER PILOT 4 VALVES
0125-0892-4
7
1
A53358-ABS
ACCESSORIES COOLING WATER
0300-1686-2
7/1
1
A50131
COOLING WATER ASSEMBLY
0300-1685-1
7/3
1
A21841
VALVE BUTTERFLY
0247-0837-3
10
1
A26288
PUMP TRANSFER, DIMENSIONAL DRAWING
0344-1021-2
10
1
A26288
PUMP TRANSFER
0344-1022-3
11
4
3015799
COUPL SNAP ON 1"
0247-0849-3
12
2
A676
HOSE L= 2.00M 1"
0247-0781-2
21
1
A53108
VALVE ASSY REMOTE CONTROL
0125-0956-1
21 / 4
8
PART LIST FOR VALVE PUMP REMOTE CONTROL
0125-0921-3
21 / 20
2
A47274
DAMPER ARR AS
0125-0957-4
22
1
A53109
VALVE ASSY REMOTE CONTROL
0125-0956-1
22 / 4
9
PART LIST FOR VALVE PUMP REMOTE CONTROL
0125-0921-3
22 / 20
3
DAMPER ARR AS
0125-0957-4
A47274
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
23
8
A38496
CABLE SET 3M REM. CONTROL
0381-2169-3
24
9
A38497
CABLE SET FOR REMOTE CONTROL
0381-2169-3
26
1
A48065
EL *PROP. VALVE +R2
0381-2747-3
28
1
A48070
EL *3 OPEN+THR
0381-3086-2
30
1
A48068
EL *THR BRIDGE
0381-3084-3
31
2
A48069
TH WING*
0381-3085-3
35
1
A38466
OVERRIDE EMERGENCY
0381-1951-3
35 / 1
1
A32998
OVERRIDE
36
1
A48003
CONTROL BOX EXTERNAL
0381-2955-3
40
1
A49293-ABS
PUMP PORTABLE TK80, DIMENSIONAL DRAWING
0259-0549-1
40
PUMP SPECIFICATION
0115-0585-403
40
PERFORMANCE DIAGRAM
0169-2148-4
40
1
A49293-ABS PUMP PORTABLE TK80
0259-0548-1
40 / 1
1
A30545
PUMP HEAD TK80
0259-0518-1
40 / 7
1
A47261
VALVE CONTROL SC20/TK80, DIMENSIONAL DRAWING
0125-0629-4
40 / 7
1
A47261
VALVE CONTROL SC20/TK80
0125-0896-3
40 / 7/ 2
1
PART LIST FOR VALVE REDUCE *DN 30
0125-0864-4
40 / 7/ 21
1
3037314
PLUG BLEED R 1/4
0125-0419-4
40 / 7/ 26
2
A35448
PLUG BLEED R 1/8
0125-0747-4
42
1
A21400
WINCH PORTABLE, DIMENSIONAL DRAWING
0911-0444-4
42
1
A21400
WINCH PORTABLE
0911-0450-2
42 / 4
1
A18206
MOTOR AIR URYU URD-22R AS
0911-0431-3
42 / 26
1
A54128
BRACKET WINCH FM400 AS
0911-0685-3
43
4
A39754
VALVE NON RETURN SNAP ON
0179-0297-3
44
4
A39761
VALVE BALL SNAP ON STATION
0179-0302-3
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
45
1
A53400-ABS HOSE RETURN L=18M
0910-0236-3
45 / 4
1
A35448
0125-0747-4
47
1
A49275-ABS HOSE PRESSURE L=18M
0910-0234-3
47 / 8
1
A35448
PLUG BLEED R 1/8
0125-0747-4
55
1
A39768
EQUIPMENT BOX SNAP-ON COUPLING
0125-0845-3
55 / 2
1
A39757
HIGH PRESSURE SNAP ON COUPLING
0179-0303-3
55 / 3
1
A39750
LOW PRESSURE SNAP ON COUPLING
0179-0300-3
60
14
88781
COUPL SNAP ON
0257-0991-3
61
3
106252
HOSE L= 2.09M G 1/2 SNAP ON
0257-0993-3
62
14
157065
EXHAUST TRAP
0255-0793-4
63
14
A30000
VALVE CARGO PURGING
0321-0294-2
63 / 1
1
A35775
VALVE CARGO PURGING AS
0321-0295-2
63 / 1/ 2
1
A24705
VALVE CARTR CAVITY KHP DN10
0321-0250-4
63 / 1/ 21
1
A31258
CAP DUST G 1/2" AS
0321-0252-4
70
2
A27323
SET OF GASKET/BOLTS SD100
0366-1044-4
71
2
3032901
SD100 PUMP, DIMENSIONAL DRAWING
0361-0243-3
72
2
3024031
SD100 PIPESTACK, DIMENSIONAL DRAWING
0361-0233-2
73
2
A50280
PUMP SD100, DIMENSIONAL DRAWING
0378-0967-4
73
TOP PLATE ARRANGEMENT
0378-0963-4
73
MINIMUM SUCTION WELL
0378-1231-4
73
SPACE FOR TEMP. SENSOR BOX
0378-0964-4
73
PUMP SPECIFICATION
0115-0585-402
73
PERFORMANCE DIAGRAM
0169-1254-4
PUMP SD100
0378-0953-1
73
2
A50280
PLUG BLEED R 1/8
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
73 / 1
1
A31236
PUMP HD SD100-5
0378-0632-1
73 / 4
1
A11576
VALVE STC25
0125-0502-1
73 / 4/ 3
1
A41888
VALVE COMPENSATOR
0125-0881-4
73 / 4/ 6
1
PART LIST FOR VALVE RELIEF *STC
0125-0858-4
73 / 4/ 13
1
A38562
DUMMY PLUG FOR STC-VALVE AS
0125-0824-3
73 / 4/ 15
2
3037314
PLUG BLEED R 1/4
0125-0419-4
73 / 4/ 17
1
PART LIST FOR VALVE REDUCE *DN 30
0125-0864-4
73 / 4/ 29
1
A30307
VALVE RELIEF
0125-0689-4
73 / 4/ 30
1
A30308
COUPLING SNAP ON
0125-0689-4
77
2
A19875
FLANGE MATING SD100
0378-0553-2
110
12
A27325
SET OF GASKET/BOLTS SD150
0366-1044-4
111
24
A10160
RING SD150/SB300, DIMENSIONAL DRAWING
0367-0161-2
112
12
A48791
PUMP SD150-5, DIMENSIONAL DRAWING
0387-0544-4
112
TOP PLATE ARRANGEMENT
0387-0385-4
112
MINIMUM SUCTION WELL
0387-0546-4
112
SPACE FOR TEMP. SENSOR BOX
0387-0352-4
112
PUMP SPECIFICATION
0115-0585-401
112
PERFORMANCE DIAGRAM
0169-1653-4
112
12
A48791
PUMP SD150-5
0387-0554-1
112 / 1
1
A50680
PUMP HD SD150-5
0387-0566-1
112 / 10
1
A11568
VALVE STC30
0125-0494-1
112 / 10/ 3
1
A41815
VALVE COMPENSATOR
0125-0881-4
112 / 10/ 6
1
PART LIST FOR VALVE RELIEF *STC
0125-0858-4
112 / 10/ 15
2
PLUG BLEED R 1/4
0125-0419-4
3037314
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
112 / 10/ 17
1
PART LIST FOR VALVE REDUCE *DN 40 KOB
0125-0864-4
112 / 10/ 23
1
A38562
DUMMY PLUG FOR STC-VALVE AS
0125-0824-3
112 / 10/ 29
1
A30307
VALVE RELIEF
0125-0689-4
112 / 10/ 30
1
A30308
COUPLING SNAP ON
0125-0689-4
195
2
A49222
TANK HEADER 2.5L AS
0384-0385-3
210
2
A49358
PUMP SB200, DIMENSIONAL DRAWING
0384-0430-4
210
EVACUATION SYSTEM
0384-0431-4
210
EVACUATING SYSTEM
0102-0526-4
210
PUMP SPECIFICATION
0115-0585-404
210
PERFORMANCE DIAGRAM
0169-1655-4
210
PERFORMANCE CURVE SB200
0169-2037-4
210
2
A49358
PUMP SB200
0384-0424-1
210 / 2
1
A49363
PUMP HD SB200
0384-0412-1
210 / 2/ 6
1
PART LIST FOR MECH SEAL *H OIL/CARGO 044
0112-0135-4
210 / 3
1
A7389
VALVE STC30
0125-0458-1
210 / 3/ 3
1
A41815
VALVE COMPENSATOR
0125-0881-4
210 / 3/ 6
1
PART LIST FOR VALVE RELIEF *STC
0125-0858-4
210 / 3/ 15
2
PLUG BLEED R 1/4
0125-0419-4
210 / 3/ 17
1
PART LIST FOR VALVE REDUCE *DN 40 KOB
0125-0864-4
210 / 3/ 23
1
A38562
DUMMY PLUG FOR STC-VALVE AS
0125-0824-3
214
2
127514
GAUGE PRESSURE
0049-0143-201
217
2
A49359
EJECTOR, DIMENSIONAL DRAWING
0102-0525-4
217
2
A49359
EJECTOR
0102-0524-4
3037314
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
218
1
A49360
VALVE CONTROL EVAC SYSTEM, DIMENSIONAL DRAWING
0102-0523-4
218
1
A49360
VALVE CONTROL EVAC SYSTEM
0102-0520-3
230
1
A6252
PUMP MA150/200, DIMENSIONAL DRAWING
0343-0185-2
230
PUMP SPECIFICATION
0115-0585-405
230
PERFORMANCE DIAGRAM
0169-1656-4
230
1
A6252
PUMP MA150/200
0343-0183-1
232
1
A11517
VALVE STC30, DIMENSIONAL DRAWING
0125-0463-1
232
1
A11517
VALVE STC30
0125-0468-1
232 / 3
1
A41815
VALVE COMPENSATOR
0125-0881-4
232 / 6
1
PART LIST FOR VALVE RELIEF *STC
0125-0858-4
232 / 15
2
PLUG BLEED R 1/4
0125-0419-4
232 / 17
1
PART LIST FOR VALVE REDUCE *DN 40 KOB
0125-0864-4
232 / 23
1
A38562
DUMMY PLUG FOR STC-VALVE AS
0125-0824-3
234
1
127688
GAUGE PRESSURE
0049-0143-202
260
1
A24994
VALVE HEATING AND VENTING
0179-0181-3
260 / 7
2
3037314
PLUG BLEED R 1/4
0125-0419-4
261
15
110015
PLUG BLEED 3/8"
0125-0281-4
263
1
A43398
VALVE BALL DN50
0179-0427-3
264
17
A43395
VALVE BALL DN32
0179-0427-3
265
2
A43394
VALVE BALL DN25
0179-0427-3
270
17
A11514
VALVE NON RET DN40
0179-0020-3
271
1
A11515
VALVE NON RET DN30
0179-0021-3
273
1
3009685
VALVE NON RETURN
0269-0850-2
273 / 7
1
3037314
PLUG BLEED R 1/4
0125-0419-4
290
1
A24967
VALVE BLOCK PILOT CONTROL, DIMENSIONAL DRAWING
0179-0154-3
3037314
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
290
1
A24967
VALVE BLOCK PILOT CONTROL
0179-0153-3
290 / 22
1
A24968
DAMPER ARR AS
0135-0358-4
291
1
A50821
VALVE DSTC-60, DIMENSIONAL DRAWING
0179-0469-3
291
1
A50821
VALVE DSTC-60
0179-0470-2
291 / 12
2
A21724
VALVE STC-60-M
0125-0561-3
291 / 12/ 3
1
A41888
VALVE COMPENSATOR
0125-0881-4
291 / 12/ 14
1
PART LIST FOR VALVE REDUCE *DN 70
0125-0864-4
292
1
A48936-ABS
MOTOR HYDR 1XA4V750 THRUSTE
0336-0202-2
292 / 2
1
A44376
DRAIN ARR. 1XA4V750 THRUSTE
0336-0203-2
292 / 2/ 1
1
A44378
NON RETURN VALVE DN40
0179-0434-3
292 / 2/ 1/ 1 5
126219
DETECTOR MAGNETICAL
0247-0633-4
292 / 2/ 1/ 1 9
A35448
PLUG BLEED R 1/8
0125-0747-4
293
1
A36860
SENSOR SPEED, DIMENSIONAL DRAWING
0351-1006-3
293
1
A36860
SENSOR SPEED
0351-1005-4
300
3
A48072
STARTER EL *STAR/DELTA 220
0381-3062-3
303
1
A48073
STARTER *FEED DOL
0381-3063-3
305
1
A26330
STARTER EL TRANSFER UNIT
0381-1289-4
310
1
A49418
TOOL-SET
310 / 1
1
173831
TOOL LIST, DIMENSIONAL DRAWING
0032-0357-4
310 / 1/ 53
1
A56708
PUMP DRAIN *3/4"HOSE <25M
0367-1149-4
310 / 2
1
A38117
TOOL LIST SD125/SD150-5, DIMENSIONAL DRAWING
0032-0495-4
310 / 3
1
A27341
TOOL LIST SD100, DIMENSIONAL DRAWING
0032-0436-4
310 / 4
1
A30556
TOOL LIST TK80, DIMENSIONAL DRAWING
0032-0456-4
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
310 / 5
1
A55908
TOOL LIST SB200, DIMENSIONAL DRAWING
0032-0545-4
310 / 6
1
A34711
TOOL LIST OIL COOLER AS, DIMENSIONAL DRAWING
0032-0432-4
310 / 7
1
A44754
TOOLS EMERGENCY OVERRIDE, DIMENSIONAL DRAWING
0032-0525-4
311
1
A38814
TEST KIT
0257-1007-3
312
1
A49419
SPARE PART
FRAMO PUMPS Operation and Maintenance Manual with Spare Parts List. The following FRAMO are included in SET: Framo Cargo pump full set of instructions: Operation and Maintenance Instructions with drawings and spare parts (see content below). Operation - Learning Video. 15 min. AVI. Maintenance – Learning Video. 15 min. AVI. FRAMO Purging Procedure – flash with sound and pdf format. Framo form - “PURGING ROUTINE FOR FRAMO SUBMERGED CARGO PUMPS” Framo Service Letters Set. Framo Anti-heeling Pump – Instruction for RBP250-3 and RBP300-3 BONUS
http://vk.od.ua
Yard:
21`st Century Shipbuilding
Hull no.:
CSN 213
FM order no.:
613264
Framo general arrangement: 0287-1535-1
CONTENT 1.0 INTRODUCTION
2.0 GENERAL DESCRIPTION OF THE INSTALLATION
3.0 TECHNICAL DATA FOR THE SYSTEM
4.0 INITIAL START-UP
5.0 OPERATION
6.0 TROUBLESHOOTING
7.0 MAINTENANCE
8.0 INSTRUCTIONS, DRAWINGS AND PART LISTS
- see content 8.2 DRAWINGS AND PART LISTS -see content 8.1 INSTRUCTIONS
9.0 APPENDICES 9.1 TABLES FOR CORRESPONDING MATERIAL STANDARD 9.2 INSTALLATION OF MECHANICAL SEALS
SERVICE MANUAL FOR OPEN CIRCUIT
8.1
No.: 1542A Date/Sign: 21 Jun 2006/KHE Sect.: 8 Rev. :
Instructions
HYDRAULIC SYSTEM CONDITION MONITORING FOR FRAMO SYSTEMS
1400-0134-4
SYSTEM PRESSURE CONTROL TROUBLE SHOOTING GUIDE 1400-0400-4 HYDRAULIC OIL FILLING/VENTING PROCEDURE
1400-0326-4
BOW THRUSTER SYSTEM VALVE PROPORTIONAL, INSTRUCTIONS
1400-0242-4
VALVE DSTC-60, INSTRUCTIONS
1275-0034-4
CARGO PUMPS OPERATION MANUAL FRAMO CARGO PUMPS
1000-0121-401
PUMP SD100, INSTRUCTIONS
1000-0132-4
PUMP SD150-5, INSTRUCTIONS
1000-0131-4
HOW TO USE FRAMO PERFORMANCE DIAGRAMS
1400-0030-4
USE OF VISCOSITY CORRECTION DIAGRAM
1400-0032-4
VISCOSITY CORRECTION DIAGRAM
0109-0189-3
PORTABLE EQUIPMENT PUMP PORTABLE TK80, INSTRUCTIONS
1150-0024-4
WINCH PORTABLE, INSTRUCTIONS
1325-0006-4
MOTOR AIR, INSTRUCTIONS
0294-1063-4
SB-BALLAST PUMPS OPERATION MANUAL SB PUMPS DRY MOUNTED
1000-0188-4
PUMP SB200, INSTRUCTIONS
1000-0186-4
SERVICE MANUAL FOR OPEN CIRCUIT
No.: 1542A Date/Sign: 21 Jun 2006/KHE Sect.: 8 Rev. :
OTHER PUMPS PUMP, INSTRUCTIONS
1400-0247-4
PUMP TRANSFER, INSTRUCTIONS
1400-0248-4
PUMP MA150/200, INSTRUCTIONS
1075-0018-4
HEAT EXCHANGERS INSTRUCTION MANUAL FOR HYDRAULIC OIL COOLER
1400-0392-4
ELECTRICAL EQUIPMENT ADJUSTMENT PROCEDURE, PRESSURE AND TEMPERATURE TRANSMITTERS/SWITCHES
1400-0180-4
SYSTEM MAINTENANCE PROCEDURE CONTROL SYSTEM/INSTRUMENTATION
1400-0181-4
ELECTRIC MOTOR MAINTENANCE PROCEDURE
1400-0406-4
CONVERTER FREQUENCY EXI, INSTRUCTIONS
1400-0345-4
OVERRIDE EMERGENCY, INSTRUCTIONS
1400-0339-4
HYDRAULIC / ELECTRICAL VALVES CONTROL UNIT SYSTEM PRESSURE, INSTRUCTIONS
1400-0264-4
VALVE RELIEF, INSTRUCTIONS
0032-0371-4
VALVE ASSY REMOTE CONTROL, INSTRUCTIONS
1375-0092-4
VALVE CONTROL SC20/TK80, INSTRUCTIONS
1375-0078-4
VALVE STC 25-30, INSTRUCTIONS
1375-0027-401
TROUBLE SHOOTING PROCEDURE. INTERCHANGE OF HYDRAULIC CONTROL VALVE
1000-0109-4
HYDRAULIC OIL / FILTERS, ETC HYDRAULIC OILS (VG46) MEETING FRAMO SPECIFICATION
1400-0068-4
SERVICE MANUAL FOR OPEN CIRCUIT
No.: 1542A Date/Sign: 21 Jun 2006/KHE Sect.: 8 Rev. :
OPERATION TEMPERATURE/VISCOSITY FOR FRAMO HYDRAULIC SYSTEM
1400-0086-4
FILTER ELEMENT REPLACEMENT INSTRUCTION
1400-0252-4
OIL SAMPLING, INSTRUCTIONS
1400-0063-4
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
0
FRAMO SPECIFICATION
0240-0730-4
0
GENERAL ARRANGEMENT
0287-1535-1
0
HYDRAULIC DIAGRAM, DECK SECTION / MACHINERY ROOM
0216-1169-1
0
HYDRAULIC DIAGRAM, POWER UNITS
0216-1254-1
0
BLOCK DIAGRAM
0222-3774-3
0
INTERCONNECTION DIAGRAM
0222-3776-3
0
WIRING DIAGRAM, MAIN EL.
0222-3777-3
0
WIRING DIAGRAM, MAIN POWER PACK STARTER, STAR/DELTA
0222-3766-3
0
WIRING DIAGRAM, JOCKEY PUMP STARTER
0222-3767-3
0
WIRING DIAGRAM, PROPORTIONAL VALVE
0222-3335-3
1
1
A54403-ABS POWERUNIT *OCE250-3
0345-1912-3
1/4
1
A54400
POWERUNIT
0345-1950-1
1 / 4/ 1
3
A50194
POWERPACK
0344-1565-3
1 / 4/ 1/ 15
1
A4808
VALVE BUTTERFLY
0246-0627-2
1 / 4/ 1/ 28
1
A50389
DAMPER PULS AS
0212-0449-3
1 / 4/ 10
1
A52630
ELECT.EQUIP. OCE-3
1 / 4/ 10/ 1
1
A52688
BOX JUNCTION *W/LEVEL INDIC
1 / 4/ 10/ 3
1
A52806
CABLE SET OPEN LOOP 3EL
1 / 4/ 16
3
149435
WEAR SENSOR, DIMENSIONAL DRAWING
0246-0561-3
1 / 4/ 21
1
A23804
FILTER
0345-1090-3
1 / 4/ 21/ 1
1
A57204
VALVE CONTROL PROTECT. PRESS.
0269-1140-3
1 / 4/ 21/ 1/ 5
1
A57207
VALVE CONTROL PROTECT. PRESS.
0269-1136-3
0381-3461-3
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
1 / 4/ 43
1
A30387
CONTROL UNIT SYSTEM PRESSURE
0125-0779-2
1 / 4/ 43/ 8
1
A24927
NOZZLE П 0.70 AND 0.70
0125-0593-4
1 / 4/ 53
8
A44270
DAMPER FLEXIBLE
0212-0430-4
1 / 4/ 56
1
A50396
MANIFOLD HP AS
0374-1133-3
1 / 4/ 56/ 2
3
A50390
VALVE NON RET 40
0179-0474-3
1 / 4/ 56/ 3
1
A44072
VALVE RELIEF NG32 AS
0179-0394-3
1 / 4/ 77
1
136622
OIL SAMPLING
0246-0121-4
1 / 4/ 79
1
A44012
VALVE LEVEL INDICATION
0269-1047-2
1 / 4/ 91
1
A27938
TABLE DISMANTLING
0162-0741-4
1 / 4/ 96
1
A50157
ENCLOSURE 0CE250-3
0345-1914-3
1 / 4/ 96/ 4
1
A44263
COVER PILOT 4 VALVES
0125-0892-4
7
1
A53358-ABS
ACCESSORIES COOLING WATER
0300-1686-2
7/1
1
A50131
COOLING WATER ASSEMBLY
0300-1685-1
7/3
1
A21841
VALVE BUTTERFLY
0247-0837-3
10
1
A26288
PUMP TRANSFER, DIMENSIONAL DRAWING
0344-1021-2
10
1
A26288
PUMP TRANSFER
0344-1022-3
11
4
3015799
COUPL SNAP ON 1"
0247-0849-3
12
2
A676
HOSE L= 2.00M 1"
0247-0781-2
21
1
A53108
VALVE ASSY REMOTE CONTROL
0125-0956-1
21 / 4
8
PART LIST FOR VALVE PUMP REMOTE CONTROL
0125-0921-3
21 / 20
2
A47274
DAMPER ARR AS
0125-0957-4
22
1
A53109
VALVE ASSY REMOTE CONTROL
0125-0956-1
22 / 4
9
PART LIST FOR VALVE PUMP REMOTE CONTROL
0125-0921-3
22 / 20
3
DAMPER ARR AS
0125-0957-4
A47274
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
23
8
A38496
CABLE SET 3M REM. CONTROL
0381-2169-3
24
9
A38497
CABLE SET FOR REMOTE CONTROL
0381-2169-3
26
1
A48065
EL *PROP. VALVE +R2
0381-2747-3
28
1
A48070
EL *3 OPEN+THR
0381-3086-2
30
1
A48068
EL *THR BRIDGE
0381-3084-3
31
2
A48069
TH WING*
0381-3085-3
35
1
A38466
OVERRIDE EMERGENCY
0381-1951-3
35 / 1
1
A32998
OVERRIDE
36
1
A48003
CONTROL BOX EXTERNAL
0381-2955-3
40
1
A49293-ABS
PUMP PORTABLE TK80, DIMENSIONAL DRAWING
0259-0549-1
40
PUMP SPECIFICATION
0115-0585-403
40
PERFORMANCE DIAGRAM
0169-2148-4
40
1
A49293-ABS PUMP PORTABLE TK80
0259-0548-1
40 / 1
1
A30545
PUMP HEAD TK80
0259-0518-1
40 / 7
1
A47261
VALVE CONTROL SC20/TK80, DIMENSIONAL DRAWING
0125-0629-4
40 / 7
1
A47261
VALVE CONTROL SC20/TK80
0125-0896-3
40 / 7/ 2
1
PART LIST FOR VALVE REDUCE *DN 30
0125-0864-4
40 / 7/ 21
1
3037314
PLUG BLEED R 1/4
0125-0419-4
40 / 7/ 26
2
A35448
PLUG BLEED R 1/8
0125-0747-4
42
1
A21400
WINCH PORTABLE, DIMENSIONAL DRAWING
0911-0444-4
42
1
A21400
WINCH PORTABLE
0911-0450-2
42 / 4
1
A18206
MOTOR AIR URYU URD-22R AS
0911-0431-3
42 / 26
1
A54128
BRACKET WINCH FM400 AS
0911-0685-3
43
4
A39754
VALVE NON RETURN SNAP ON
0179-0297-3
44
4
A39761
VALVE BALL SNAP ON STATION
0179-0302-3
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
45
1
A53400-ABS HOSE RETURN L=18M
0910-0236-3
45 / 4
1
A35448
0125-0747-4
47
1
A49275-ABS HOSE PRESSURE L=18M
0910-0234-3
47 / 8
1
A35448
PLUG BLEED R 1/8
0125-0747-4
55
1
A39768
EQUIPMENT BOX SNAP-ON COUPLING
0125-0845-3
55 / 2
1
A39757
HIGH PRESSURE SNAP ON COUPLING
0179-0303-3
55 / 3
1
A39750
LOW PRESSURE SNAP ON COUPLING
0179-0300-3
60
14
88781
COUPL SNAP ON
0257-0991-3
61
3
106252
HOSE L= 2.09M G 1/2 SNAP ON
0257-0993-3
62
14
157065
EXHAUST TRAP
0255-0793-4
63
14
A30000
VALVE CARGO PURGING
0321-0294-2
63 / 1
1
A35775
VALVE CARGO PURGING AS
0321-0295-2
63 / 1/ 2
1
A24705
VALVE CARTR CAVITY KHP DN10
0321-0250-4
63 / 1/ 21
1
A31258
CAP DUST G 1/2" AS
0321-0252-4
70
2
A27323
SET OF GASKET/BOLTS SD100
0366-1044-4
71
2
3032901
SD100 PUMP, DIMENSIONAL DRAWING
0361-0243-3
72
2
3024031
SD100 PIPESTACK, DIMENSIONAL DRAWING
0361-0233-2
73
2
A50280
PUMP SD100, DIMENSIONAL DRAWING
0378-0967-4
73
TOP PLATE ARRANGEMENT
0378-0963-4
73
MINIMUM SUCTION WELL
0378-1231-4
73
SPACE FOR TEMP. SENSOR BOX
0378-0964-4
73
PUMP SPECIFICATION
0115-0585-402
73
PERFORMANCE DIAGRAM
0169-1254-4
PUMP SD100
0378-0953-1
73
2
A50280
PLUG BLEED R 1/8
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
73 / 1
1
A31236
PUMP HD SD100-5
0378-0632-1
73 / 4
1
A11576
VALVE STC25
0125-0502-1
73 / 4/ 3
1
A41888
VALVE COMPENSATOR
0125-0881-4
73 / 4/ 6
1
PART LIST FOR VALVE RELIEF *STC
0125-0858-4
73 / 4/ 13
1
A38562
DUMMY PLUG FOR STC-VALVE AS
0125-0824-3
73 / 4/ 15
2
3037314
PLUG BLEED R 1/4
0125-0419-4
73 / 4/ 17
1
PART LIST FOR VALVE REDUCE *DN 30
0125-0864-4
73 / 4/ 29
1
A30307
VALVE RELIEF
0125-0689-4
73 / 4/ 30
1
A30308
COUPLING SNAP ON
0125-0689-4
77
2
A19875
FLANGE MATING SD100
0378-0553-2
110
12
A27325
SET OF GASKET/BOLTS SD150
0366-1044-4
111
24
A10160
RING SD150/SB300, DIMENSIONAL DRAWING
0367-0161-2
112
12
A48791
PUMP SD150-5, DIMENSIONAL DRAWING
0387-0544-4
112
TOP PLATE ARRANGEMENT
0387-0385-4
112
MINIMUM SUCTION WELL
0387-0546-4
112
SPACE FOR TEMP. SENSOR BOX
0387-0352-4
112
PUMP SPECIFICATION
0115-0585-401
112
PERFORMANCE DIAGRAM
0169-1653-4
112
12
A48791
PUMP SD150-5
0387-0554-1
112 / 1
1
A50680
PUMP HD SD150-5
0387-0566-1
112 / 10
1
A11568
VALVE STC30
0125-0494-1
112 / 10/ 3
1
A41815
VALVE COMPENSATOR
0125-0881-4
112 / 10/ 6
1
PART LIST FOR VALVE RELIEF *STC
0125-0858-4
112 / 10/ 15
2
PLUG BLEED R 1/4
0125-0419-4
3037314
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
112 / 10/ 17
1
PART LIST FOR VALVE REDUCE *DN 40 KOB
0125-0864-4
112 / 10/ 23
1
A38562
DUMMY PLUG FOR STC-VALVE AS
0125-0824-3
112 / 10/ 29
1
A30307
VALVE RELIEF
0125-0689-4
112 / 10/ 30
1
A30308
COUPLING SNAP ON
0125-0689-4
195
2
A49222
TANK HEADER 2.5L AS
0384-0385-3
210
2
A49358
PUMP SB200, DIMENSIONAL DRAWING
0384-0430-4
210
EVACUATION SYSTEM
0384-0431-4
210
EVACUATING SYSTEM
0102-0526-4
210
PUMP SPECIFICATION
0115-0585-404
210
PERFORMANCE DIAGRAM
0169-1655-4
210
PERFORMANCE CURVE SB200
0169-2037-4
210
2
A49358
PUMP SB200
0384-0424-1
210 / 2
1
A49363
PUMP HD SB200
0384-0412-1
210 / 2/ 6
1
PART LIST FOR MECH SEAL *H OIL/CARGO 044
0112-0135-4
210 / 3
1
A7389
VALVE STC30
0125-0458-1
210 / 3/ 3
1
A41815
VALVE COMPENSATOR
0125-0881-4
210 / 3/ 6
1
PART LIST FOR VALVE RELIEF *STC
0125-0858-4
210 / 3/ 15
2
PLUG BLEED R 1/4
0125-0419-4
210 / 3/ 17
1
PART LIST FOR VALVE REDUCE *DN 40 KOB
0125-0864-4
210 / 3/ 23
1
A38562
DUMMY PLUG FOR STC-VALVE AS
0125-0824-3
214
2
127514
GAUGE PRESSURE
0049-0143-201
217
2
A49359
EJECTOR, DIMENSIONAL DRAWING
0102-0525-4
217
2
A49359
EJECTOR
0102-0524-4
3037314
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
218
1
A49360
VALVE CONTROL EVAC SYSTEM, DIMENSIONAL DRAWING
0102-0523-4
218
1
A49360
VALVE CONTROL EVAC SYSTEM
0102-0520-3
230
1
A6252
PUMP MA150/200, DIMENSIONAL DRAWING
0343-0185-2
230
PUMP SPECIFICATION
0115-0585-405
230
PERFORMANCE DIAGRAM
0169-1656-4
230
1
A6252
PUMP MA150/200
0343-0183-1
232
1
A11517
VALVE STC30, DIMENSIONAL DRAWING
0125-0463-1
232
1
A11517
VALVE STC30
0125-0468-1
232 / 3
1
A41815
VALVE COMPENSATOR
0125-0881-4
232 / 6
1
PART LIST FOR VALVE RELIEF *STC
0125-0858-4
232 / 15
2
PLUG BLEED R 1/4
0125-0419-4
232 / 17
1
PART LIST FOR VALVE REDUCE *DN 40 KOB
0125-0864-4
232 / 23
1
A38562
DUMMY PLUG FOR STC-VALVE AS
0125-0824-3
234
1
127688
GAUGE PRESSURE
0049-0143-202
260
1
A24994
VALVE HEATING AND VENTING
0179-0181-3
260 / 7
2
3037314
PLUG BLEED R 1/4
0125-0419-4
261
15
110015
PLUG BLEED 3/8"
0125-0281-4
263
1
A43398
VALVE BALL DN50
0179-0427-3
264
17
A43395
VALVE BALL DN32
0179-0427-3
265
2
A43394
VALVE BALL DN25
0179-0427-3
270
17
A11514
VALVE NON RET DN40
0179-0020-3
271
1
A11515
VALVE NON RET DN30
0179-0021-3
273
1
3009685
VALVE NON RETURN
0269-0850-2
273 / 7
1
3037314
PLUG BLEED R 1/4
0125-0419-4
290
1
A24967
VALVE BLOCK PILOT CONTROL, DIMENSIONAL DRAWING
0179-0154-3
3037314
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
290
1
A24967
VALVE BLOCK PILOT CONTROL
0179-0153-3
290 / 22
1
A24968
DAMPER ARR AS
0135-0358-4
291
1
A50821
VALVE DSTC-60, DIMENSIONAL DRAWING
0179-0469-3
291
1
A50821
VALVE DSTC-60
0179-0470-2
291 / 12
2
A21724
VALVE STC-60-M
0125-0561-3
291 / 12/ 3
1
A41888
VALVE COMPENSATOR
0125-0881-4
291 / 12/ 14
1
PART LIST FOR VALVE REDUCE *DN 70
0125-0864-4
292
1
A48936-ABS
MOTOR HYDR 1XA4V750 THRUSTE
0336-0202-2
292 / 2
1
A44376
DRAIN ARR. 1XA4V750 THRUSTE
0336-0203-2
292 / 2/ 1
1
A44378
NON RETURN VALVE DN40
0179-0434-3
292 / 2/ 1/ 1 5
126219
DETECTOR MAGNETICAL
0247-0633-4
292 / 2/ 1/ 1 9
A35448
PLUG BLEED R 1/8
0125-0747-4
293
1
A36860
SENSOR SPEED, DIMENSIONAL DRAWING
0351-1006-3
293
1
A36860
SENSOR SPEED
0351-1005-4
300
3
A48072
STARTER EL *STAR/DELTA 220
0381-3062-3
303
1
A48073
STARTER *FEED DOL
0381-3063-3
305
1
A26330
STARTER EL TRANSFER UNIT
0381-1289-4
310
1
A49418
TOOL-SET
310 / 1
1
173831
TOOL LIST, DIMENSIONAL DRAWING
0032-0357-4
310 / 1/ 53
1
A56708
PUMP DRAIN *3/4"HOSE <25M
0367-1149-4
310 / 2
1
A38117
TOOL LIST SD125/SD150-5, DIMENSIONAL DRAWING
0032-0495-4
310 / 3
1
A27341
TOOL LIST SD100, DIMENSIONAL DRAWING
0032-0436-4
310 / 4
1
A30556
TOOL LIST TK80, DIMENSIONAL DRAWING
0032-0456-4
SERVICE MANUAL FOR OPEN CIRCUIT
1542A No.: Date/sign.: 21 Jun 2006/KHE Sect.: 8 Rev. :
8.2 Drawings / part lists Rev. ITEM
QTY ART.NO.
DESCRIPTION
DRAWING NO
310 / 5
1
A55908
TOOL LIST SB200, DIMENSIONAL DRAWING
0032-0545-4
310 / 6
1
A34711
TOOL LIST OIL COOLER AS, DIMENSIONAL DRAWING
0032-0432-4
310 / 7
1
A44754
TOOLS EMERGENCY OVERRIDE, DIMENSIONAL DRAWING
0032-0525-4
311
1
A38814
TEST KIT
0257-1007-3
312
1
A49419
SPARE PART
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