Zf 4hp14 111l29
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ZF4HP14
iss 15
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JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
ZF 5
Please quote the full transmission code when ordering parts
ZF 4HP14 1036 000 Illus
4 speed front wheel drive with lock up Austin, Rover, Peugeot, Citroen, Volvo
Description
Part No.
Illus
KITS 180 01 01 180 02 01 180 02 03 180 03 01 180 06 01
GASKETS
4 5 6
Pan (exc Volvo) Pan - codes 072, 100 Pan - ally pan - codes 141, 142, 143, 148, 149, 160, 161, 162, 163, 164, 167, 170, 172, 183, 184 Spur gear cover Bellhousing to case Filter Cover Valve body plate Pan plug sealing washer Cooler to case washer (large) Cooler to case washer (small) Cooler bolt sealing washer
7
Input shaft “O” ring
180 16 04
8 9
180 16 11
10
“C” clutch outer “O” ring “C” clutch inner “O” ring Austin Rover 032, 037, 039, 045, 047, 061, 062, 063, 084, 095, 096 103, 126, 145, 146 “C” clutch inner “O” ring Peugeot Citroen 054, 059, 064, 067, 068, 073, 075, 079, 083 “C” clutch inner “O” ring Peugeot Citroen 020, 025 038, 056, 057, 058, 074, 076, 077, 086 089, 090 “C” clutch intermediate ring “O” ring
180 16 10 180 16 13
11 12
“B” clutch outer “O” ring “B” clutch inner “O” ring
180 16 06 178 16 07
13 14 15
“A” clutch outer “O” ring “A” clutch inner “O” ring “A” clutch oil dam “O” ring
137 16 08 180 16 08 180 16 06
16 17
“E” or motor shaft clutch outer “O” ring “E” or motor shaft clutch inner “O” ring
137 16 06 180 16 10
18 19 19
“D” clutch outer”O”ring “D” clutch inner”O” ring for 032, 037, 039 “D” clutch inner”O” ring 025, & 045 onwards)
137 16 03 137 16 06 180 16 19
NI NI NI NI
Brake band apply strut “O” ring Brake band servo piston “O” ring Brake band servo piston “O” ring Brake band servo cylinder cover
180 16 15 180 16 16 180 16 17 137 16 09
25
Differential “O” ring Bell housing plug “O” ring Speedo driven gear housing Speedo housing “O” ring Speedo housing boot Filter "O" ring Valve body "O" rings
2 3
180 25 01 180 25 06 180 25 07 180 25 02 180 25 03 180 25 04 180 25 05 180 16 02 180 20 01 180 20 02 180 20 03
RUBBER COMPONENTS
9 9
Description
Part No
CLUTCH PLATES
Master Overhaul Austin, Rover, Volvo Overhaul Peugeot, Citroen Gasket & seal Shaft sealing ring
1 1 1
Iss 10/08/98
178 16 10 178 16 10
40 40 40 40
41 42
“C” clutch friction 135 x 1.60 x 30T (2) “C” clutch steel (thin) 140 x 1.85 x 24T (1) “C” clutch steel (thick) (1) “C” clutch outer pressure Austin Rover 032, 037, 039, 045, 047, 061, 062, 063, 084, 095, 096 103, 145, 146 “C” clutch outer pressure Austin Rover 126 “C” clutch outer pressure Peugeot Citroen 020 025, 038, 054, 056, 057, 058, 059, 073, 074 076, 077, 083, 086, 089, 090 “C” clutch outer pressure Peugeot Citroen 064 140 x 24T x 3.40mm 067, 068, 075, 079 “C” clutch pressure plate (by dia spring) “C” clutch diaphram spring
180 13 08 180 13 05 180 24 06
43 43 44 45 46
“B” clutch friction “B” clutch steel “B” clutch pressure “B” clutch end pressure “B” clutch diaphram spring
135 x 2.0 x 30T (3) (3)
180 11 04 180 12 01 180 13 06 180 13 01 180 24 07
47 47 47 47 48
“A” clutch friction 135 x 1.60 x 30T (3/5) “A” clutch steel (3/5) “A” clutch steel (waved) 140x 1.0 x 24T (1) “A” clutch pressure “A” clutch diaphram spring
180 11 01 180 12 01 180 12 02 180 13 01 180 24 01
49 49 49 49 50
“E” clutch friction 98 x 1.60 x 36T (4/5) “E” clutch steel 104 x 1.80 x 30T (4/5) “E” clutch pressure (5 friction) “E” clutch pressure (4 friction) 4.50mm thick “E” clutch diaphram spring (2)
180 11 03 180 12 04 180 13 03 180 13 04 180 24 05
51 51 51 51 51 51 51 52
“D”clutch friction 135 x 1.60 x 30T (4/6) “D”clutch friction (as 01 but OE friction) (4/6) “D” clutch steel (4/6) “D” clutch steel (wavy) 1.35 thick “D” clutch steel (wavy) 1.00 thick “D” clutch pressure 020, 037, 037, 038, & 039 “D” clutch pressure 025, 045 to 146 “D” clutch diaphram spring
180 11 01 180 11 02 180 12 03 180 12 05 180 12 06 180 13 02 180 13 07 180 24 02
53 53
Flexible brake band (OEM) Flexible brake band
40 40
40
NI
180 16 08 180 16 02 132 16 01 180 16 20 180 20 23 173 16 04 180 16 21
METAL CLAD SEALS 27 NI 29 29
Converter Manual control shaft Output shaft 57mm od Rover & Volvo (2) Output shaft 57mm od Peugeot/Citroen (1) Differential shaft 46mm od Peugeot/Citroen (1)
31 32 33 34 35
Input shaft Input shaft Stator Stator Motor shaft - small
36 37 38 39
Motor shaft - large Gearset Governor flange (steel) Governor flange (rubber)
137 15 01 180 15 01 180 15 02 180 15 02 180 15 04
SHAFT SEALING RINGS
ZF 6
(1) (1) (2) (1)
(1) (1) (2)
180 26 01 180 26 02 178 26 03 178 26 04 180 26 05
180 13 01 180 13 08
180 13 01
BRAKE BANDS 180 14 01 180 14 31
FILTER Pickup
Trans 038 Trans 020 (2)
180 11 01 180 12 01 180 13 01
180 27 01
BUSHES & BEARINGS
(2) (2)
137 21 01 180 21 01 180 21 02 180 21 03 180 21 01 180 21 04
59 59A 60 60 60A
Stator rear bush 31 x 29 x 12 Stator front bush 27 x 24 x 10 Turbine shaft rear bush 29 x 26 x 12 Turbine shaft rear bush (undersize) 29 x 26 x 12 Turbine shaft front bush 18 x 16 x 10
180 21 05 180 21 09 180 21 06 180 21 10 180 21 08
61 62 62 63 63
“A” clutch hub needle race “A” clutch hub needle thrust (Alt 1) 30 needles “A” clutch hub needle thrust (Alt 2) 27 needles “A” clutch hub needle race “A” clutch hub needle race (064, 067, 068, 075, 079, & 126)
54 55 56 57 58
Pump bush Spur gear roller bearing assembly Pinion shaft inner race & rollers Spur gear outer race with half moon cut out Differential roller bearing assembly Output shaft roller bearing
THRUST WASHERS
180 26 06 180 26 07 180 26 08 180 26 09
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
180 22 01 180 23 01 180 23 05 180 22 02 180 22 59
Please quote the full transmission code when ordering parts Iss 13/06/00
Illus 64 65 66
67 68 69
Description
Part No.
Inter shaft front - front race Inter shaft front - needle bearing Inter shaft front - rear race -------------------------------------------------------------------For Austin Rover 032, 037, 039, 045, 047, 061 062, 063, 084, 095, 096, 103, 145, 146 & Peugeot Citroen 020, 025, 038, 054, 056, 057 058, 059, 073, 074, 076, 077, 083, 086, 089 & 090 Inter shaft rear - front angled race Inter shaft rear - needle bearing Inter shaft rear - rear race
Description
Part No
Differential selective shim - 1.00mm Differential selective shim - 0.90mm Differential selective shim - 0.80mm Differential selective shim - 0.70mm
180 22 20 180 22 21 180 22 22 180 22 23
79 79 79 79
Differential selective shim - 0.60mm Differential selective shim - 0.50mm Differential selective shim - 0.40mm Differential selective shim - 0.35mm
180 22 24 180 22 25 180 22 26 180 22 27
180 22 46 180 23 04 180 22 47
80
Motor shaft plastic
180 22 44
NI NI NI NI NI
Selector shaft sel washer 1.90mm Selector shaft sel washer 1.80mm Selector shaft sel washer 1.70mm Selector shaft sel washer 1.60mm Selector shaft sel washer 1.50mm
180 20 08 180 20 09 180 20 10 180 20 11 180 20 12
180 23 08
NI NI NI
Gearset planets small tabbed Gearset planets large Gearset planets large double
180 22 65 180 22 64 180 22 63
82 83
Input shaft to front clutch cylinder "A" clutch oil dam
180 32 01 180 32 02
84 84 84 84 84
"A" clutch selective - 2.80mm "A" clutch selective - 2.70mm "A" clutch selective - 2.60mm "A" clutch selective - 2.50mm "A" clutch selective - 2.40mm
180 32 03 180 32 04 180 32 05 180 32 06 180 32 07
84 84 84 84 84
"A" clutch selective - 2.30mm "A" clutch selective - 2.20mm "A" clutch selective - 2.03mm "A" clutch selective - 2.00mm "A" clutch selective - 1.85mm
180 32 08 180 32 09 180 32 10 180 32 11 180 32 12
84 84 84 84 84
"A" clutch selective - 1.80mm "A" clutch selective - 1.62mm "A" clutch selective - 1.60mm "A" clutch selective - 1.50mm "A" clutch selective - 1.40mm
180 32 13 180 32 14 180 32 15 180 32 16 180 32 17
84 84 84 84
"A" clutch selective - 1.30mm "A" clutch selective - 1.20mm "A" clutch selective - 1.12mm "A"clutch selective - 1.00mm
180 32 18 180 32 19 180 32 20 180 32 21
85 86 87
“D” clutch large “D” clutch small “D” clutch medium
180 32 22 180 32 23 180 32 24
88
“E” clutch retainer
180 32 25
90 91 92 NI
“C” clutch inner (large) “C” clutch inner (small) “C” clutch outer “C” clutch OWC retainer
180 32 26 180 32 27 180 32 17 180 32 28
93 94
“B” clutch stop ring (2 halves) “B” clutch outer retainer
180 29 25 180 32 17
NI 95
Brake band servo cylinder cover Gearset ring gear snap ring
180 32 29 180 32 30
70
180 22 30
71 71 71 71 71
Stator selective thrust - 3.40mm Stator selective thrust - 3.20mm Stator selective thrust - 3.00mm Stator selective thrust - 2.80mm Stator selective thrust - 2.60mm
180 22 31 180 22 32 180 22 33 180 22 34 180 22 35
71 71 71 71 71
Stator selective thrust - 2.40mm Stator selective thrust - 2.20mm Stator selective thrust - 2.00mm Stator selective thrust - 1.80mm Stator selective thrust - 1.60mm
180 22 36 180 22 37 180 22 38 180 22 39 180 22 40
71 71 71
Stator selective thrust - 1.40mm Stator selective thrust - 1.20mm Stator selective thrust - 1.00mm
180 22 41 180 22 42 180 22 43
“C” clutch OWC shim selective - 1.50mm “C” clutch OWC shim selective - 1.45mm “C” clutch OWC shim selective - 1.40mm “C” clutch OWC shim selective - 1.35mm “C” clutch OWC shim selective - 1.30mm
180 22 48 180 22 49 180 22 50 180 22 51 180 22 52
“C” clutch OWC shim selective - 1.25mm “C” clutch OWC shim selective - 1.20mm “C” clutch OWC shim selective - 1.15mm
180 22 53 180 22 54 180 22 55
72
“B” clutch to shell (4 outer cut-outs)
180 22 56
73 74 75
Outputshaft angled disc Output shaft needle thrust Output shaft race
180 22 29 180 23 02 180 22 28
76 76 76 76 76
Spur gear bearing shim - 1.75mm Spur gear bearing shim - 1.70mm Spur gear bearing shim - 1.65mm Spur gear bearing shim - 1.60mm Spur gear bearing shim - 1.55mm
180 22 03 180 22 04 180 22 05 180 22 06 180 22 07
76 76 76 76 76 76 76
Spur gear bearing shim - 1.85mm Spur gear bearing shim - 1.80mm Spur gear bearing shim - 1.50mm Spur gear bearing shim - 1.45mm Spur gear bearing shim - 1.40mm Spur gear bearing shim - 1.35mm Spur gear bearing shim - 1.30mm
180 22 58 180 22 57 180 22 08 180 22 09 180 22 10 180 22 11 180 22 12
76 76 76 76 76
Spur gear bearing shim - 1.25mm Spur gear bearing shim - 1.20mm Spur gear bearing shim - 1.15mm Spur gear bearing shim - 1.10mm Spur gear bearing shim - 1.05mm
180 22 13 180 22 14 180 22 15 180 22 16 180 22 17
76 77 77 78 NI
Spur gear bearing shim - 1.00mm Bronze thrust (replaces OE items 77 & 78) Gearset hardened cupped race Gearset needle thrust (30 needles) Differential thrusts (Replaces plastic)
180 22 18 180 22 67 180 22 66 180 23 01 180 22 62
79
Differential selective shim - 1.05mm
(2)
Illus 79 79 79 79
180 22 45 180 23 03 180 22 45
-------------------------------------------------------------------For Austin Rover 126 Peugeot Citroen 064, 067, 068, 075, 079 Inter shaft rear - needle bearing -------------------------------------------------------------------Stator angled disc
68
ZF 4HP14 1036 000
4 speed front wheel drive with lock up Austin, Rover, Peugeot, Citroen, Volvo
180 22 19
CIRCLIPS
HARD PARTS 96 97 98 98 99 100
Pump housing Pump to case screw Stator (not code 126) Stator (code 126 only) Stator to pump dowel Stator to pump screw
101 101 101
Relief valve Relief valve spring Valve cap
180 29 53 180 24 16 180 29 54
102 103
Turbine shaft “A” clutch cylinder Austin Rover 032 to 103,
180 64 01
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(7)
(6)
(Fax 0117-9273922)
180 38 01 180 37 08 180 39 01 180 39 02 180 29 14 180 37 07
ZF 7
Please quote the full transmission code when ordering parts
ZF 4HP14 1036 000 Illus
4 speed front wheel drive with lock up Austin, Rover, Peugeot, Citroen, Volvo
Description
Part No.
106
126, 145, & 146 “A” clutch cylinder Peugeot Citroen 020, 025 038, 054, 056, 057, 058 , 059 , 073, 074 076, 077, 083, 086, 089, 090 “A” clutch cylinder Peugeot Citroen 064, 067 068, 075, 079 “A” clutch piston (for 4 friction) “A” clutch piston (for 3friction) “A” clutch oil dam “A” clutch hub & sun gear Austin Rover 032, 037 039, 045, 047, 061, 062, 063, 084, 095, 096 103, 145, 146 “A” clutch hub & sun gear Austin Rover 126 “A” clutch hub & sun gear Peugeot Citroen 020 025, 038, 054, 056 “A” clutch hub & sun gear Peugeot Citroen 064
180 29 04 180 29 59
107
“B” clutch piston
180 45 09
108
Motor shaft Austin Rover 032, 037, 039, 045 047, 061, 062, 063, 095, 096, 103, 145, 146 Motor shaft Austin Rover 126 Motor shaft Peugeot Citroen 020, 025, 038, 054 056, 057, 058, 059, 073, 074, 076, 077, 083 086, 089, 090 Motor shaft Peugeot Citroen 064, 067, 068,075 & 079
103
103 104 104 105 106
106 106
Illus
108
109 109 110 111
111 111
111
112
112
112
113 114
113 114 115 116 116 116
116 116
116 NI NI NI 117 NI NI
ZF 8
“E” clutch piston for 5 friction “E” clutch piston for 4 friction “E” clutch stop ring Intermediate shaft Austin Rover 032, 037, 039 045, 047, 061, 062, 063, 084, 095, 096, 103 145, 146 Intermediate shaft Austin Rover 126 Intermediate shaft Peugeot Citroen 020, 025 038, 054, 056, 057, 058, 059, 073, 074, 076 077, 083, 086, 089, 090 Intermediate shaft Peugeot Citroen 064, 067 068, 075, 079 “A”, “B”, & “E” outer shell Austin Rover 032 037, 039, 045, 047, 061, 062, 063, 084, 095 096, 103, 126, 145, 146 “A”, “B”, & “E” outer shell Peugeot Citroen 020 025, 038, 054, 056, 057, 058, 059, 073, 074 076, 077, 083, 086, 089, 090 “A”, “B”, & “E” outer shell Peugeot Citroen 064 067, 068, 075, 079 -------------------------------------------------------------------For Austin Rover 032, 037, 039, 045, 047, 061 062, 063, 084, 095, 096, 103, 126, 145, 146 & for Peugeot Citroen 054, 059, 064, 067, 068 073, 075, 079, 083 “C” clutch piston “C” clutch intermediate ring -------------------------------------------------------------------Peugeot Citroen 020, 025, 038, 056, 057 058, 074, 076, 077, 086, 089, 090 “C” clutch piston “C” clutch intermediate ring -------------------------------------------------------------------“C” clutch stop ring “B” clutch cylinder & "C" clutch hub “B” clutch cylinder & "C" clutch hub code 126 only "B" clutch cylinder with OWC Austin Rover 032 037, 039, 045, 047, 061, 062, 063, 084, 095 096, 103, 145, 146 "B" clutch cylinder with OWC Austin Rover 126 "B" clutch cylinder with OWC Peugeot Citroen 020 025, 038, 054, 056, 057, 058, 059, 073, 074 076, 077, 083, 086, 089, 090 "B" clutch cylinder with OWC Peugeot Citroen 064 067, 068, 075, 079 Free wheel ring Roller (24) Free wheel ring Stop ring Disc carrier Cover ring
Description
Part No
180 29 02
180 29 02 180 29 58 180 45 01 180 45 02 180 29 03
180 29 04 180 29 56
NI NI NI NI NI
Brake band adjusting screw strut strut Brake band adjusting screw Brake band adjusting screw lock nut Brake band servo spring 020 Trans Brake band servo spring 038 Trans
180 29 27 180 37 11 180 37 12 180 24 08 180 24 09
NI NI NI NI NI
Brake band apply strut Brake band servo disc spring Brake band servo disc spring Brake band servo piston Brake band servo piston
180 29 28 180 24 10 180 24 11 180 45 10 180 45 11
NI NI
Brake band servo sleeve Brake band servo cover
125
108 108
Iss 10/08/98
125 180 64 02 180 64 04
180 64 02
125
Trans 020 Trans 038 Trans 038 only
Gearset planet carrier Austin Rover 032, 037 039, 045, 047, 061, 062, 063, 084, 095 096, 103, 126, 145, 146 Gearset planet carrier Peugeot Citroen 020, 025 038, 056, 057, 058, 074, 076, 077, 089 Gearset planet carrier Peugeot Citroen 054, 059 064, 067, 068, 073, 079, 083, 086, 090
180 29 29 180 29 30
180 66 01 180 66 01 180 66 03
126 127
Gearset sun gear Gearset ring gear
180 65 01 180 29 33
130
180 29 31
180 64 04
180 64 03 180 64 05
131 131 131
Governor flange ------------------------------------------------------------------Governor housing for:Austin Rover 037, 062, 084 Austin Rover 045, 047, 145, 137, 146, 155, 166, & 177 Austin Rover 032, 039, 061, 063, 095, 096 Austin Rover 126, 175, 176 Austin Rover 103
180 64 03
131 131 131 131 131 131 131 131 131 131 131 131 131 131
Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen
180 45 05 180 45 06 180 29 19
180 64 05
180 29 26
180 29 26 180 29 61
180 45 01 180 29 55
180 45 07 180 45 08 180 29 20 180 29 21 180 29 66
180 29 34 180 29 60
180 29 34 180 29 60 180 44 05 180 44 06 180 44 04 180 29 22 180 29 23 180 29 24
131 131 131
076, 025, 057, 111, 113, 125 054, 083, 086 064, 067, 068, 073, 139, 147 074, 077 079, 091, 092, 135 075 058, 038 020 056 089, 171 059, 090, 123, 136, 144 064, 067, 115, 179 168 107, 120, 124, 132, 134, 138, & 178
180 59 10 180 59 11 180 59 09 180 59 20 180 59 21 180 59 10 180 59 12 180 59 13 180 59 14 180 59 15 180 59 16 180 59 17 180 59 18 180 59 19 180 59 23 180 59 24 180 59 25 180 59 27 180 59 28
132 133
------------------------------------------------------------------Governor regulator Governor regulator stop plate
180 59 03 180 59 04
134 134 135 135 136
Governor regulator valve Trans 020 Governor regulator valve Trans 038 Governor valve spring Trans 020 Governor valve spring Trans 038 Governor valve & spring retaining plate
180 59 05 180 59 06 180 24 12 180 24 13 180 59 07
137 138 139 140
Governor counter weight Governor retaining screw Governor counter weight screw Governor protection drum
180 59 08 180 37 11 180 37 08 180 29 32
141 142 143 144 145
OWC outer OWC inner race & threaded hub OWC inner race locktag OWC inner race castellated nut Free wheel OWC
180 44 02 180 44 03 180 34 01 180 37 06 180 44 01
146 147 150 150 151
Stop ring Castellated & inner splined drum “D” clutch piston (for 4 friction) “D” clutch piston (for 5 friction) “D” clutch stop ring
180 29 12 180 29 13 180 45 05 180 45 06 180 29 11
160
Output shaft
180 29 10
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(4)
(Fax 0117-9273922)
Please quote the full transmission code when ordering parts
Illus
Description
161 162
Output shaft retaining screw Spur gear
180 37 15 180 29 05
163 164 165 166 167
Spur gear Spur gear rod wiper Spur gear retaining screw Spur gear retaining screw shim Spur gear cover
180 29 06 180 29 07 180 37 15 180 36 01 180 56 01
168 168 168 168 168
Diff Austin Rover 032, 037, 039 Diff Austin Rover 045, 047, 145, 146 Diff Aust/Rover 061, 062, 063, 064, 095, 096, 103 Diff Austin Rover 126 Diff Peugeot Citroen 057, 058, 075
180 68 01 180 68 02 180 68 03 180 68 08 180 68 04
168 168 168
Diff Peugeot Citroen 025, 054, 059, 076, 083 Diff Peugeot Citroen 056, 073, 074, 077 Diff Peugeot Citroen 064, 067, 068, 079
180 68 05 180 68 06 180 68 07
169
Diff pinion & shaft Austin/Rover 032, 037, 039 16 spline Diff pinion & shaft Austin Rover 045 17 spline Diff pinion & shaft Austin Rover 061, 062, 063, 084 18 spline
169 169
169 169 169 169
170 170 170 170 170 170 170 171 171 171 171
ZF 4HP14 1036 000
4 speed front wheel drive with lock up Austin, Rove,r Peugeot, Citroen, Volvo
Iss 10/08/98
Part No.
Diff pinion & shaft Peugeot Citroen 056, 064 17 spline Diff pinion & shaft Peugeot Citroen 057, 58 18 spline Diff pinion & shaft Peugeot Citroen 020, 038 16 spline Diff pinion & shaft Peugeot Citroen 025, 054, 59 20 spline Main Case Austin Rover 037 Main Case Austin Rover 032, 039 Main Case Austin Rover 061, 063, 095, 096, & 103 Main Case Austin Rover 062, 084 Main Case Austin Rover 045, 047, 126, 145, & 146 Main Case Peugeot Citroen 020, 038 Main Case Peug/ Citrn 025 to 179 (exc 020, 038) Bell housing Austin Rover 062 Bell housing Austin Rover 045, 047, 126, 145 & 146 Bell housing Austin Rover 032, 037, 039, 061 063, 084, 095, 096, 103 Bell housing Peugeot Citroen 020, 038
180 29 08 180 29 62 180 29 63
180 29 62 180 29 63 180 29 64 180 29 65 180 53 01 180 53 02 180 53 03 180 53 04 180 53 05 180 53 06 180 53 07
Illus 182
Description
Part No
Inhibitor switch sel washer 1.40mm
180 20 07
MISCELLANEOUS 183
Plastic wiper rod - Rover only Oil cooler heat exchanger Engine to housing split dowel Speedometer drive worm Speedometer driven gear Speedometer driven gear housing
180 29 60 180 41 01 180 29 01 180 60 01 180 60 02 180 60 03
Park pawl Park pawl shaft Park pawl spring Park pawl cam push rod Park pawl cam Park pawl cam spring
180 29 17 180 29 18 180 24 04 180 29 16 180 29 15 180 24 03
Valve body "A" clutch damper spring Austin/Rover 032, 039 061, 063, 084, 095, 096, 103 169 126, 145, 146, 175, 176 Valve body "A" clutch damper spring Citroen/Peugeot 020, 038 054, 058, 083 064, 075, 081, 090, 091, 092, 102, 107, 111, 113, Valve body "A" clutch damper spring Citroen/Peugeot 115, 116, 120, 123, 124, 125, 129, 135, 136, 178, 182, 186, 187, 188, 193 117, 181, 191 056, 057, 058, 067, 177, 70, 189, 190 025, 074, 076,, 077, 089 073, 086 Valve body "A" clutch damper spring Volvo 072, 100, 141, 142, 143, 148, 149, 159, 160, 161 162, 163, 164, 172 167, 170, 183, 184 Valve body ball (large) (2) Valve body ball (small) (2)
180 62 06 180 62 07 180 62 08 180 62 09 180 62 06 180 62 07 180 62 08
180 62 08 180 62 08 180 62 09 180 62 10 180 62 11 180 62 12 180 62 08 180 62 08 180 62 10 180 62 13 180 62 14
Valve body orifice valve Valve body orifice valve Valve body orifice valve Valve body orifice valve
0.70 mm dia 0.80 mm dia 0.90 mm dia 1.00 mm dia
178 62 03 178 62 04 178 62 14 178 62 06
Valve body orifice valve Valve body orifice valve Valve body orifice valve Valve body orifice valve
1.20 mm dia 1.30 mm dia 1.50 mm dia 1.70 mm dia
178 62 02 178 62 15 178 62 05 178 62 01
180 55 01 180 55 02 180 55 04 180 55 03
TORQUE CONVERTERS 171
Rover 216 Austin Montego Citroen BX Citroen BX Rover 820 Peugeot 405 Volvo Volvo
180 30 01 180 30 02 180 30 03 180 30 04 180 30 05 180 30 06 180 30 10 180 30 11
175
Bell housing Peugeot Citroen 025, 054, 056, 057 058, 059, 064, 067, 068, 073 to 077, 079, 083 086, 089, 090 Bell housing to case screws (16) Bell housing to case screw (1) Bell housing plug
180 55 05 180 37 09 180 37 10 180 37 03
180
Case plug (cooler side) Differential extension
180 37 01 180 54 01
TOOLS
NI NI NI NI
Pan Pan bolts Pan plug Case plug
180 56 01 180 37 02 180 37 03 180 37 03
"B" spring mount Output shaft nut box spanner "B" clutch mount tool Rear stator bush insert mandrel Rear stator bush insert collets
NI NI NI NI NI NI
Park pawl Park pawl pin Park pawl return spring Park pawl clamp spring Park pawl locking cam Park pawl cam link
181 182 182 182
Inhibitor switch Inhibitor switch sel washer 2.00mm Inhibitor switch sel washer 1.80mm Inhibitor switch sel washer 1.60mm
(13) (2)
(pair)
180 33 01 180 33 02 180 33 03 180 33 04 180 33 05
180 29 17 180 29 18 180 24 04 180 24 03 180 29 15 180 29 16
ELECTRICAL 180 35 01 180 20 04 180 20 05 180 20 06
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
ZF 9
Converter & cable code interchange (Prefix 1036 000 ###)
ZF 4HP14
Iss 15/09/99 zf cd 3/99 Code 20 25 29 32 37 38 39 45 47 54 56 57 58 59 61 62 63 64 67 69 72 73 74 75 76 77 81 83 84 86 89 90 91 92 95 96 100 102 103 104 105 106 107 108 111 113 115 116 117 118 120 122 123 123 124 125 126 127 129 132 134 135 136 137 138 139 141 142 143 144 145 146 147 148 149 150 152 153 155 157 159 160 161
ZF 10
Car
T/Conv.
Cable
180 30 03 180 30 04
Peugeot Peugeot Peug/Citroen Austin Rover Peugeot Austin Rover Rover Peugeot Peugeot Peugeot Peugeot Peugeot Austin Rover Austin Peugeot Peugeot Volvo Volvo Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Rover Peugeot Peugeot Peugeot Peugeot Peugeot Austin Austin Volvo Peugeot Austin
180 30 02 180 30 01 180 30 04 180 30 02 180 30 05 180 30 05 180 30 06 180 30 04 180 30 03 180 30 04 180 30 06 180 30 02 180 30 01 180 30 02 180 30 07 180 30 07 180 30 19 180 30 10 180 30 06 180 30 04 180 30 06 180 30 04 180 30 04 180 30 03 180 30 06 180 30 01 180 30 06 180 30 04 180 30 06 180 30 07 180 30 07 180 30 02 180 30 02 180 30 11 180 30 04 180 30 02
Peugeot
180 30 06
Peugeot Peugeot Peugeot Citroen Citroen
180 30 03 180 30 03 180 30 07 180 30 14 180 30 14
180 50 01 180 50 11 180 50 29 180 50 03 180 50 07 180 50 02 180 50 05 180 50 09 180 50 03 180 50 10 180 50 02 180 50 01 180 50 02 180 50 01 180 50 03 180 50 08 180 50 05 180 50 18 180 50 18 180 50 21 180 50 21 180 50 20 180 50 15 180 50 18 180 50 13 180 50 13 180 50 20 180 50 18 180 50 08 180 50 01 180 50 15 180 50 20 180 50 18 180 50 18 180 50 03 180 50 05 180 50 23 180 50 33 180 50 04 183 50 04 183 50 04 183 50 08 180 50 18 183 50 08 180 50 05 180 50 20 180 50 18 180 50 26 180 50 29
Peugeot
180 30 06
180 50 18
Peugeot
180 30 06
Peugeot Peugeot Rover
180 30 06 180 30 03 180 30 05
180 50 04 180 50 27 180 50 18 183 50 05 180 50 19 183 50 08
Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Volvo Volvo Volvo Peugeot Rover Rover Peugeot Volvo Volvo Volvo Citroen Citroen Peugeot
180 30 04
Volvo Volvo Volvo
180 30 06 180 30 07 180 30 06 180 30 03 180 30 06 180 30 06 180 30 10 180 30 10 180 30 10 180 30 06 180 30 05 180 30 05 180 30 06 180 30 10 180 30 11 180 30 10 180 30 04 180 30 20 180 30 03 180 30 04 180 30 10 180 30 10 180 30 10
180 50 18 180 50 18 180 50 18 180 50 05 180 50 34 180 50 18 180 50 20 180 50 22 180 50 22 180 50 22 180 50 18 180 50 09 180 50 03 180 50 05 180 50 22 180 50 23 180 50 22 180 50 32 180 50 39 180 50 25 180 50 22 180 50 22 180 50 22
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Code 162 163 164 165 166 167 168 169 170 171 172 175 176 177 178 179 180 181 182 183 184 186 187 188 189 190 191 193 194 195 196 197 198 202 203 204 205 206 207 208 209 210 213 214 215
Car Volvo Volvo Volvo Peugeot Volvo Peugeot Rover Volvo Peugeot Volvo Rover Rover Peugeot Peugeot Peugeot Peu/Citroen Peu/Citroen Volvo Volvo Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Volvo Volvo Peu/Citroen Daewoo Daewoo Daewoo Daewoo Daewoo Peu/Citroen Daewoo Daewoo Citroen Daewoo Daewoo Daewoo
T/Conv. 180 30 10 180 30 11 180 30 11 180 30 04 180 30 03 180 30 11 180 30 06 180 30 02 180 30 11 180 30 03 180 30 11 180 30 05 180 30 05 180 30 03 180 30 20 180 30 04 180 30 04 180 30 04 180 30 04 180 30 10 180 30 10 180 30 06 180 30 03 180 30 06 180 30 03 180 30 04 180 30 14 180 30 04 180 30 04 180 30 14 180 30 11 180 30 11 180 30 14 180 30 15 180 30 16 180 30 17 180 30 17 180 30 16 180 30 04 180 30 16 180 30 17 180 30 14 180 30 16 180 30 15 180 30 17
Cable
Comments
180 50 22 180 50 23 180 50 24
. . .
180 50 26 180 50 37 180 50 36 180 50 04 180 50 37 180 50 26 180 50 24 180 50 28 180 50 09 180 50 35 180 50 18 180 50 18 180 50 30 180 50 29 180 50 30 180 50 22 180 50 22 180 50 20 180 50 05 180 50 05 180 50 26 180 50 18 180 50 31 180 50 32 180 50 40 180 50 31 180 50 37 180 50 37 180 50 32 180 50 32 180 50 32 180 50 28 180 50 33 180 50 33 180 50 32 180 50 32 180 50 27 180 50 46 180 50 31 180 50 32 180 50 28
. . . . . .
. . .
. . . upto 152376 from 152377 . . . . . . . . . . . . . . . . . . . . .
.
. .
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
92
182 184
1 40
171 4 5
91
183
115
6
3
42 41
60
7 90
114 10
102
113 94
8 33
34
9
60A 32
31 45
16
17
71 70 98
43
59
97 72
99
108
93
80
46
96
37
36
100 44
59A
125
35
11
84 77
107
101
78
12
47
116 117 105
53
112
83
63
62
15 106
48
126
52 51
61
69 68
104 67 13 14
85
111
151
66
103
86
65 82
141
64
167
142 145
88 49
109
50
2
146 87
110
165
147
163
166
54 76
160 75 74 95
57
161
73
58
164
127 144
162
143 18
29
38
19
39
168
180
56
38 150
130 57 79 25
131 140
ZF4HP14
iss 15
55
137
138
135 134
136
169
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
ZF 5
Please quote the full transmission code when ordering parts
ZF 4HP14 1036 000 Illus
4 speed front wheel drive with lock up Austin, Rover, Peugeot, Citroen, Volvo
Description
Part No.
Illus
KITS 180 01 01 180 02 01 180 02 03 180 03 01 180 06 01
GASKETS
4 5 6
Pan (exc Volvo) Pan - codes 072, 100 Pan - ally pan - codes 141, 142, 143, 148, 149, 160, 161, 162, 163, 164, 167, 170, 172, 183, 184 Spur gear cover Bellhousing to case Filter Cover Valve body plate Pan plug sealing washer Cooler to case washer (large) Cooler to case washer (small) Cooler bolt sealing washer
7
Input shaft “O” ring
180 16 04
8 9
180 16 11
10
“C” clutch outer “O” ring “C” clutch inner “O” ring Austin Rover 032, 037, 039, 045, 047, 061, 062, 063, 084, 095, 096 103, 126, 145, 146 “C” clutch inner “O” ring Peugeot Citroen 054, 059, 064, 067, 068, 073, 075, 079, 083 “C” clutch inner “O” ring Peugeot Citroen 020, 025 038, 056, 057, 058, 074, 076, 077, 086 089, 090 “C” clutch intermediate ring “O” ring
180 16 10 180 16 13
11 12
“B” clutch outer “O” ring “B” clutch inner “O” ring
180 16 06 178 16 07
13 14 15
“A” clutch outer “O” ring “A” clutch inner “O” ring “A” clutch oil dam “O” ring
137 16 08 180 16 08 180 16 06
16 17
“E” or motor shaft clutch outer “O” ring “E” or motor shaft clutch inner “O” ring
137 16 06 180 16 10
18 19 19
“D” clutch outer”O”ring “D” clutch inner”O” ring for 032, 037, 039 “D” clutch inner”O” ring 025, & 045 onwards)
137 16 03 137 16 06 180 16 19
NI NI NI NI
Brake band apply strut “O” ring Brake band servo piston “O” ring Brake band servo piston “O” ring Brake band servo cylinder cover
180 16 15 180 16 16 180 16 17 137 16 09
25
Differential “O” ring Bell housing plug “O” ring Speedo driven gear housing Speedo housing “O” ring Speedo housing boot Filter "O" ring Valve body "O" rings
2 3
180 25 01 180 25 06 180 25 07 180 25 02 180 25 03 180 25 04 180 25 05 180 16 02 180 20 01 180 20 02 180 20 03
RUBBER COMPONENTS
9 9
Description
Part No
CLUTCH PLATES
Master Overhaul Austin, Rover, Volvo Overhaul Peugeot, Citroen Gasket & seal Shaft sealing ring
1 1 1
Iss 10/08/98
178 16 10 178 16 10
40 40 40 40
41 42
“C” clutch friction 135 x 1.60 x 30T (2) “C” clutch steel (thin) 140 x 1.85 x 24T (1) “C” clutch steel (thick) (1) “C” clutch outer pressure Austin Rover 032, 037, 039, 045, 047, 061, 062, 063, 084, 095, 096 103, 145, 146 “C” clutch outer pressure Austin Rover 126 “C” clutch outer pressure Peugeot Citroen 020 025, 038, 054, 056, 057, 058, 059, 073, 074 076, 077, 083, 086, 089, 090 “C” clutch outer pressure Peugeot Citroen 064 140 x 24T x 3.40mm 067, 068, 075, 079 “C” clutch pressure plate (by dia spring) “C” clutch diaphram spring
180 13 08 180 13 05 180 24 06
43 43 44 45 46
“B” clutch friction “B” clutch steel “B” clutch pressure “B” clutch end pressure “B” clutch diaphram spring
135 x 2.0 x 30T (3) (3)
180 11 04 180 12 01 180 13 06 180 13 01 180 24 07
47 47 47 47 48
“A” clutch friction 135 x 1.60 x 30T (3/5) “A” clutch steel (3/5) “A” clutch steel (waved) 140x 1.0 x 24T (1) “A” clutch pressure “A” clutch diaphram spring
180 11 01 180 12 01 180 12 02 180 13 01 180 24 01
49 49 49 49 50
“E” clutch friction 98 x 1.60 x 36T (4/5) “E” clutch steel 104 x 1.80 x 30T (4/5) “E” clutch pressure (5 friction) “E” clutch pressure (4 friction) 4.50mm thick “E” clutch diaphram spring (2)
180 11 03 180 12 04 180 13 03 180 13 04 180 24 05
51 51 51 51 51 51 51 52
“D”clutch friction 135 x 1.60 x 30T (4/6) “D”clutch friction (as 01 but OE friction) (4/6) “D” clutch steel (4/6) “D” clutch steel (wavy) 1.35 thick “D” clutch steel (wavy) 1.00 thick “D” clutch pressure 020, 037, 037, 038, & 039 “D” clutch pressure 025, 045 to 146 “D” clutch diaphram spring
180 11 01 180 11 02 180 12 03 180 12 05 180 12 06 180 13 02 180 13 07 180 24 02
53 53
Flexible brake band (OEM) Flexible brake band
40 40
40
NI
180 16 08 180 16 02 132 16 01 180 16 20 180 20 23 173 16 04 180 16 21
METAL CLAD SEALS 27 NI 29 29
Converter Manual control shaft Output shaft 57mm od Rover & Volvo (2) Output shaft 57mm od Peugeot/Citroen (1) Differential shaft 46mm od Peugeot/Citroen (1)
31 32 33 34 35
Input shaft Input shaft Stator Stator Motor shaft - small
36 37 38 39
Motor shaft - large Gearset Governor flange (steel) Governor flange (rubber)
137 15 01 180 15 01 180 15 02 180 15 02 180 15 04
SHAFT SEALING RINGS
ZF 6
(1) (1) (2) (1)
(1) (1) (2)
180 26 01 180 26 02 178 26 03 178 26 04 180 26 05
180 13 01 180 13 08
180 13 01
BRAKE BANDS 180 14 01 180 14 31
FILTER Pickup
Trans 038 Trans 020 (2)
180 11 01 180 12 01 180 13 01
180 27 01
BUSHES & BEARINGS
(2) (2)
137 21 01 180 21 01 180 21 02 180 21 03 180 21 01 180 21 04
59 59A 60 60 60A
Stator rear bush 31 x 29 x 12 Stator front bush 27 x 24 x 10 Turbine shaft rear bush 29 x 26 x 12 Turbine shaft rear bush (undersize) 29 x 26 x 12 Turbine shaft front bush 18 x 16 x 10
180 21 05 180 21 09 180 21 06 180 21 10 180 21 08
61 62 62 63 63
“A” clutch hub needle race “A” clutch hub needle thrust (Alt 1) 30 needles “A” clutch hub needle thrust (Alt 2) 27 needles “A” clutch hub needle race “A” clutch hub needle race (064, 067, 068, 075, 079, & 126)
54 55 56 57 58
Pump bush Spur gear roller bearing assembly Pinion shaft inner race & rollers Spur gear outer race with half moon cut out Differential roller bearing assembly Output shaft roller bearing
THRUST WASHERS
180 26 06 180 26 07 180 26 08 180 26 09
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
180 22 01 180 23 01 180 23 05 180 22 02 180 22 59
Please quote the full transmission code when ordering parts Iss 13/06/00
Illus 64 65 66
67 68 69
Description
Part No.
Inter shaft front - front race Inter shaft front - needle bearing Inter shaft front - rear race -------------------------------------------------------------------For Austin Rover 032, 037, 039, 045, 047, 061 062, 063, 084, 095, 096, 103, 145, 146 & Peugeot Citroen 020, 025, 038, 054, 056, 057 058, 059, 073, 074, 076, 077, 083, 086, 089 & 090 Inter shaft rear - front angled race Inter shaft rear - needle bearing Inter shaft rear - rear race
Description
Part No
Differential selective shim - 1.00mm Differential selective shim - 0.90mm Differential selective shim - 0.80mm Differential selective shim - 0.70mm
180 22 20 180 22 21 180 22 22 180 22 23
79 79 79 79
Differential selective shim - 0.60mm Differential selective shim - 0.50mm Differential selective shim - 0.40mm Differential selective shim - 0.35mm
180 22 24 180 22 25 180 22 26 180 22 27
180 22 46 180 23 04 180 22 47
80
Motor shaft plastic
180 22 44
NI NI NI NI NI
Selector shaft sel washer 1.90mm Selector shaft sel washer 1.80mm Selector shaft sel washer 1.70mm Selector shaft sel washer 1.60mm Selector shaft sel washer 1.50mm
180 20 08 180 20 09 180 20 10 180 20 11 180 20 12
180 23 08
NI NI NI
Gearset planets small tabbed Gearset planets large Gearset planets large double
180 22 65 180 22 64 180 22 63
82 83
Input shaft to front clutch cylinder "A" clutch oil dam
180 32 01 180 32 02
84 84 84 84 84
"A" clutch selective - 2.80mm "A" clutch selective - 2.70mm "A" clutch selective - 2.60mm "A" clutch selective - 2.50mm "A" clutch selective - 2.40mm
180 32 03 180 32 04 180 32 05 180 32 06 180 32 07
84 84 84 84 84
"A" clutch selective - 2.30mm "A" clutch selective - 2.20mm "A" clutch selective - 2.03mm "A" clutch selective - 2.00mm "A" clutch selective - 1.85mm
180 32 08 180 32 09 180 32 10 180 32 11 180 32 12
84 84 84 84 84
"A" clutch selective - 1.80mm "A" clutch selective - 1.62mm "A" clutch selective - 1.60mm "A" clutch selective - 1.50mm "A" clutch selective - 1.40mm
180 32 13 180 32 14 180 32 15 180 32 16 180 32 17
84 84 84 84
"A" clutch selective - 1.30mm "A" clutch selective - 1.20mm "A" clutch selective - 1.12mm "A"clutch selective - 1.00mm
180 32 18 180 32 19 180 32 20 180 32 21
85 86 87
“D” clutch large “D” clutch small “D” clutch medium
180 32 22 180 32 23 180 32 24
88
“E” clutch retainer
180 32 25
90 91 92 NI
“C” clutch inner (large) “C” clutch inner (small) “C” clutch outer “C” clutch OWC retainer
180 32 26 180 32 27 180 32 17 180 32 28
93 94
“B” clutch stop ring (2 halves) “B” clutch outer retainer
180 29 25 180 32 17
NI 95
Brake band servo cylinder cover Gearset ring gear snap ring
180 32 29 180 32 30
70
180 22 30
71 71 71 71 71
Stator selective thrust - 3.40mm Stator selective thrust - 3.20mm Stator selective thrust - 3.00mm Stator selective thrust - 2.80mm Stator selective thrust - 2.60mm
180 22 31 180 22 32 180 22 33 180 22 34 180 22 35
71 71 71 71 71
Stator selective thrust - 2.40mm Stator selective thrust - 2.20mm Stator selective thrust - 2.00mm Stator selective thrust - 1.80mm Stator selective thrust - 1.60mm
180 22 36 180 22 37 180 22 38 180 22 39 180 22 40
71 71 71
Stator selective thrust - 1.40mm Stator selective thrust - 1.20mm Stator selective thrust - 1.00mm
180 22 41 180 22 42 180 22 43
“C” clutch OWC shim selective - 1.50mm “C” clutch OWC shim selective - 1.45mm “C” clutch OWC shim selective - 1.40mm “C” clutch OWC shim selective - 1.35mm “C” clutch OWC shim selective - 1.30mm
180 22 48 180 22 49 180 22 50 180 22 51 180 22 52
“C” clutch OWC shim selective - 1.25mm “C” clutch OWC shim selective - 1.20mm “C” clutch OWC shim selective - 1.15mm
180 22 53 180 22 54 180 22 55
72
“B” clutch to shell (4 outer cut-outs)
180 22 56
73 74 75
Outputshaft angled disc Output shaft needle thrust Output shaft race
180 22 29 180 23 02 180 22 28
76 76 76 76 76
Spur gear bearing shim - 1.75mm Spur gear bearing shim - 1.70mm Spur gear bearing shim - 1.65mm Spur gear bearing shim - 1.60mm Spur gear bearing shim - 1.55mm
180 22 03 180 22 04 180 22 05 180 22 06 180 22 07
76 76 76 76 76 76 76
Spur gear bearing shim - 1.85mm Spur gear bearing shim - 1.80mm Spur gear bearing shim - 1.50mm Spur gear bearing shim - 1.45mm Spur gear bearing shim - 1.40mm Spur gear bearing shim - 1.35mm Spur gear bearing shim - 1.30mm
180 22 58 180 22 57 180 22 08 180 22 09 180 22 10 180 22 11 180 22 12
76 76 76 76 76
Spur gear bearing shim - 1.25mm Spur gear bearing shim - 1.20mm Spur gear bearing shim - 1.15mm Spur gear bearing shim - 1.10mm Spur gear bearing shim - 1.05mm
180 22 13 180 22 14 180 22 15 180 22 16 180 22 17
76 77 77 78 NI
Spur gear bearing shim - 1.00mm Bronze thrust (replaces OE items 77 & 78) Gearset hardened cupped race Gearset needle thrust (30 needles) Differential thrusts (Replaces plastic)
180 22 18 180 22 67 180 22 66 180 23 01 180 22 62
79
Differential selective shim - 1.05mm
(2)
Illus 79 79 79 79
180 22 45 180 23 03 180 22 45
-------------------------------------------------------------------For Austin Rover 126 Peugeot Citroen 064, 067, 068, 075, 079 Inter shaft rear - needle bearing -------------------------------------------------------------------Stator angled disc
68
ZF 4HP14 1036 000
4 speed front wheel drive with lock up Austin, Rover, Peugeot, Citroen, Volvo
180 22 19
CIRCLIPS
HARD PARTS 96 97 98 98 99 100
Pump housing Pump to case screw Stator (not code 126) Stator (code 126 only) Stator to pump dowel Stator to pump screw
101 101 101
Relief valve Relief valve spring Valve cap
180 29 53 180 24 16 180 29 54
102 103
Turbine shaft “A” clutch cylinder Austin Rover 032 to 103,
180 64 01
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(7)
(6)
(Fax 0117-9273922)
180 38 01 180 37 08 180 39 01 180 39 02 180 29 14 180 37 07
ZF 7
Please quote the full transmission code when ordering parts
ZF 4HP14 1036 000 Illus
4 speed front wheel drive with lock up Austin, Rover, Peugeot, Citroen, Volvo
Description
Part No.
106
126, 145, & 146 “A” clutch cylinder Peugeot Citroen 020, 025 038, 054, 056, 057, 058 , 059 , 073, 074 076, 077, 083, 086, 089, 090 “A” clutch cylinder Peugeot Citroen 064, 067 068, 075, 079 “A” clutch piston (for 4 friction) “A” clutch piston (for 3friction) “A” clutch oil dam “A” clutch hub & sun gear Austin Rover 032, 037 039, 045, 047, 061, 062, 063, 084, 095, 096 103, 145, 146 “A” clutch hub & sun gear Austin Rover 126 “A” clutch hub & sun gear Peugeot Citroen 020 025, 038, 054, 056 “A” clutch hub & sun gear Peugeot Citroen 064
180 29 04 180 29 59
107
“B” clutch piston
180 45 09
108
Motor shaft Austin Rover 032, 037, 039, 045 047, 061, 062, 063, 095, 096, 103, 145, 146 Motor shaft Austin Rover 126 Motor shaft Peugeot Citroen 020, 025, 038, 054 056, 057, 058, 059, 073, 074, 076, 077, 083 086, 089, 090 Motor shaft Peugeot Citroen 064, 067, 068,075 & 079
103
103 104 104 105 106
106 106
Illus
108
109 109 110 111
111 111
111
112
112
112
113 114
113 114 115 116 116 116
116 116
116 NI NI NI 117 NI NI
ZF 8
“E” clutch piston for 5 friction “E” clutch piston for 4 friction “E” clutch stop ring Intermediate shaft Austin Rover 032, 037, 039 045, 047, 061, 062, 063, 084, 095, 096, 103 145, 146 Intermediate shaft Austin Rover 126 Intermediate shaft Peugeot Citroen 020, 025 038, 054, 056, 057, 058, 059, 073, 074, 076 077, 083, 086, 089, 090 Intermediate shaft Peugeot Citroen 064, 067 068, 075, 079 “A”, “B”, & “E” outer shell Austin Rover 032 037, 039, 045, 047, 061, 062, 063, 084, 095 096, 103, 126, 145, 146 “A”, “B”, & “E” outer shell Peugeot Citroen 020 025, 038, 054, 056, 057, 058, 059, 073, 074 076, 077, 083, 086, 089, 090 “A”, “B”, & “E” outer shell Peugeot Citroen 064 067, 068, 075, 079 -------------------------------------------------------------------For Austin Rover 032, 037, 039, 045, 047, 061 062, 063, 084, 095, 096, 103, 126, 145, 146 & for Peugeot Citroen 054, 059, 064, 067, 068 073, 075, 079, 083 “C” clutch piston “C” clutch intermediate ring -------------------------------------------------------------------Peugeot Citroen 020, 025, 038, 056, 057 058, 074, 076, 077, 086, 089, 090 “C” clutch piston “C” clutch intermediate ring -------------------------------------------------------------------“C” clutch stop ring “B” clutch cylinder & "C" clutch hub “B” clutch cylinder & "C" clutch hub code 126 only "B" clutch cylinder with OWC Austin Rover 032 037, 039, 045, 047, 061, 062, 063, 084, 095 096, 103, 145, 146 "B" clutch cylinder with OWC Austin Rover 126 "B" clutch cylinder with OWC Peugeot Citroen 020 025, 038, 054, 056, 057, 058, 059, 073, 074 076, 077, 083, 086, 089, 090 "B" clutch cylinder with OWC Peugeot Citroen 064 067, 068, 075, 079 Free wheel ring Roller (24) Free wheel ring Stop ring Disc carrier Cover ring
Description
Part No
180 29 02
180 29 02 180 29 58 180 45 01 180 45 02 180 29 03
180 29 04 180 29 56
NI NI NI NI NI
Brake band adjusting screw strut strut Brake band adjusting screw Brake band adjusting screw lock nut Brake band servo spring 020 Trans Brake band servo spring 038 Trans
180 29 27 180 37 11 180 37 12 180 24 08 180 24 09
NI NI NI NI NI
Brake band apply strut Brake band servo disc spring Brake band servo disc spring Brake band servo piston Brake band servo piston
180 29 28 180 24 10 180 24 11 180 45 10 180 45 11
NI NI
Brake band servo sleeve Brake band servo cover
125
108 108
Iss 10/08/98
125 180 64 02 180 64 04
180 64 02
125
Trans 020 Trans 038 Trans 038 only
Gearset planet carrier Austin Rover 032, 037 039, 045, 047, 061, 062, 063, 084, 095 096, 103, 126, 145, 146 Gearset planet carrier Peugeot Citroen 020, 025 038, 056, 057, 058, 074, 076, 077, 089 Gearset planet carrier Peugeot Citroen 054, 059 064, 067, 068, 073, 079, 083, 086, 090
180 29 29 180 29 30
180 66 01 180 66 01 180 66 03
126 127
Gearset sun gear Gearset ring gear
180 65 01 180 29 33
130
180 29 31
180 64 04
180 64 03 180 64 05
131 131 131
Governor flange ------------------------------------------------------------------Governor housing for:Austin Rover 037, 062, 084 Austin Rover 045, 047, 145, 137, 146, 155, 166, & 177 Austin Rover 032, 039, 061, 063, 095, 096 Austin Rover 126, 175, 176 Austin Rover 103
180 64 03
131 131 131 131 131 131 131 131 131 131 131 131 131 131
Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen Peugeot Citroen
180 45 05 180 45 06 180 29 19
180 64 05
180 29 26
180 29 26 180 29 61
180 45 01 180 29 55
180 45 07 180 45 08 180 29 20 180 29 21 180 29 66
180 29 34 180 29 60
180 29 34 180 29 60 180 44 05 180 44 06 180 44 04 180 29 22 180 29 23 180 29 24
131 131 131
076, 025, 057, 111, 113, 125 054, 083, 086 064, 067, 068, 073, 139, 147 074, 077 079, 091, 092, 135 075 058, 038 020 056 089, 171 059, 090, 123, 136, 144 064, 067, 115, 179 168 107, 120, 124, 132, 134, 138, & 178
180 59 10 180 59 11 180 59 09 180 59 20 180 59 21 180 59 10 180 59 12 180 59 13 180 59 14 180 59 15 180 59 16 180 59 17 180 59 18 180 59 19 180 59 23 180 59 24 180 59 25 180 59 27 180 59 28
132 133
------------------------------------------------------------------Governor regulator Governor regulator stop plate
180 59 03 180 59 04
134 134 135 135 136
Governor regulator valve Trans 020 Governor regulator valve Trans 038 Governor valve spring Trans 020 Governor valve spring Trans 038 Governor valve & spring retaining plate
180 59 05 180 59 06 180 24 12 180 24 13 180 59 07
137 138 139 140
Governor counter weight Governor retaining screw Governor counter weight screw Governor protection drum
180 59 08 180 37 11 180 37 08 180 29 32
141 142 143 144 145
OWC outer OWC inner race & threaded hub OWC inner race locktag OWC inner race castellated nut Free wheel OWC
180 44 02 180 44 03 180 34 01 180 37 06 180 44 01
146 147 150 150 151
Stop ring Castellated & inner splined drum “D” clutch piston (for 4 friction) “D” clutch piston (for 5 friction) “D” clutch stop ring
180 29 12 180 29 13 180 45 05 180 45 06 180 29 11
160
Output shaft
180 29 10
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(4)
(Fax 0117-9273922)
Please quote the full transmission code when ordering parts
Illus
Description
161 162
Output shaft retaining screw Spur gear
180 37 15 180 29 05
163 164 165 166 167
Spur gear Spur gear rod wiper Spur gear retaining screw Spur gear retaining screw shim Spur gear cover
180 29 06 180 29 07 180 37 15 180 36 01 180 56 01
168 168 168 168 168
Diff Austin Rover 032, 037, 039 Diff Austin Rover 045, 047, 145, 146 Diff Aust/Rover 061, 062, 063, 064, 095, 096, 103 Diff Austin Rover 126 Diff Peugeot Citroen 057, 058, 075
180 68 01 180 68 02 180 68 03 180 68 08 180 68 04
168 168 168
Diff Peugeot Citroen 025, 054, 059, 076, 083 Diff Peugeot Citroen 056, 073, 074, 077 Diff Peugeot Citroen 064, 067, 068, 079
180 68 05 180 68 06 180 68 07
169
Diff pinion & shaft Austin/Rover 032, 037, 039 16 spline Diff pinion & shaft Austin Rover 045 17 spline Diff pinion & shaft Austin Rover 061, 062, 063, 084 18 spline
169 169
169 169 169 169
170 170 170 170 170 170 170 171 171 171 171
ZF 4HP14 1036 000
4 speed front wheel drive with lock up Austin, Rove,r Peugeot, Citroen, Volvo
Iss 10/08/98
Part No.
Diff pinion & shaft Peugeot Citroen 056, 064 17 spline Diff pinion & shaft Peugeot Citroen 057, 58 18 spline Diff pinion & shaft Peugeot Citroen 020, 038 16 spline Diff pinion & shaft Peugeot Citroen 025, 054, 59 20 spline Main Case Austin Rover 037 Main Case Austin Rover 032, 039 Main Case Austin Rover 061, 063, 095, 096, & 103 Main Case Austin Rover 062, 084 Main Case Austin Rover 045, 047, 126, 145, & 146 Main Case Peugeot Citroen 020, 038 Main Case Peug/ Citrn 025 to 179 (exc 020, 038) Bell housing Austin Rover 062 Bell housing Austin Rover 045, 047, 126, 145 & 146 Bell housing Austin Rover 032, 037, 039, 061 063, 084, 095, 096, 103 Bell housing Peugeot Citroen 020, 038
180 29 08 180 29 62 180 29 63
180 29 62 180 29 63 180 29 64 180 29 65 180 53 01 180 53 02 180 53 03 180 53 04 180 53 05 180 53 06 180 53 07
Illus 182
Description
Part No
Inhibitor switch sel washer 1.40mm
180 20 07
MISCELLANEOUS 183
Plastic wiper rod - Rover only Oil cooler heat exchanger Engine to housing split dowel Speedometer drive worm Speedometer driven gear Speedometer driven gear housing
180 29 60 180 41 01 180 29 01 180 60 01 180 60 02 180 60 03
Park pawl Park pawl shaft Park pawl spring Park pawl cam push rod Park pawl cam Park pawl cam spring
180 29 17 180 29 18 180 24 04 180 29 16 180 29 15 180 24 03
Valve body "A" clutch damper spring Austin/Rover 032, 039 061, 063, 084, 095, 096, 103 169 126, 145, 146, 175, 176 Valve body "A" clutch damper spring Citroen/Peugeot 020, 038 054, 058, 083 064, 075, 081, 090, 091, 092, 102, 107, 111, 113, Valve body "A" clutch damper spring Citroen/Peugeot 115, 116, 120, 123, 124, 125, 129, 135, 136, 178, 182, 186, 187, 188, 193 117, 181, 191 056, 057, 058, 067, 177, 70, 189, 190 025, 074, 076,, 077, 089 073, 086 Valve body "A" clutch damper spring Volvo 072, 100, 141, 142, 143, 148, 149, 159, 160, 161 162, 163, 164, 172 167, 170, 183, 184 Valve body ball (large) (2) Valve body ball (small) (2)
180 62 06 180 62 07 180 62 08 180 62 09 180 62 06 180 62 07 180 62 08
180 62 08 180 62 08 180 62 09 180 62 10 180 62 11 180 62 12 180 62 08 180 62 08 180 62 10 180 62 13 180 62 14
Valve body orifice valve Valve body orifice valve Valve body orifice valve Valve body orifice valve
0.70 mm dia 0.80 mm dia 0.90 mm dia 1.00 mm dia
178 62 03 178 62 04 178 62 14 178 62 06
Valve body orifice valve Valve body orifice valve Valve body orifice valve Valve body orifice valve
1.20 mm dia 1.30 mm dia 1.50 mm dia 1.70 mm dia
178 62 02 178 62 15 178 62 05 178 62 01
180 55 01 180 55 02 180 55 04 180 55 03
TORQUE CONVERTERS 171
Rover 216 Austin Montego Citroen BX Citroen BX Rover 820 Peugeot 405 Volvo Volvo
180 30 01 180 30 02 180 30 03 180 30 04 180 30 05 180 30 06 180 30 10 180 30 11
175
Bell housing Peugeot Citroen 025, 054, 056, 057 058, 059, 064, 067, 068, 073 to 077, 079, 083 086, 089, 090 Bell housing to case screws (16) Bell housing to case screw (1) Bell housing plug
180 55 05 180 37 09 180 37 10 180 37 03
180
Case plug (cooler side) Differential extension
180 37 01 180 54 01
TOOLS
NI NI NI NI
Pan Pan bolts Pan plug Case plug
180 56 01 180 37 02 180 37 03 180 37 03
"B" spring mount Output shaft nut box spanner "B" clutch mount tool Rear stator bush insert mandrel Rear stator bush insert collets
NI NI NI NI NI NI
Park pawl Park pawl pin Park pawl return spring Park pawl clamp spring Park pawl locking cam Park pawl cam link
181 182 182 182
Inhibitor switch Inhibitor switch sel washer 2.00mm Inhibitor switch sel washer 1.80mm Inhibitor switch sel washer 1.60mm
(13) (2)
(pair)
180 33 01 180 33 02 180 33 03 180 33 04 180 33 05
180 29 17 180 29 18 180 24 04 180 24 03 180 29 15 180 29 16
ELECTRICAL 180 35 01 180 20 04 180 20 05 180 20 06
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
ZF 9
Converter & cable code interchange (Prefix 1036 000 ###)
ZF 4HP14
Iss 15/09/99 zf cd 3/99 Code 20 25 29 32 37 38 39 45 47 54 56 57 58 59 61 62 63 64 67 69 72 73 74 75 76 77 81 83 84 86 89 90 91 92 95 96 100 102 103 104 105 106 107 108 111 113 115 116 117 118 120 122 123 123 124 125 126 127 129 132 134 135 136 137 138 139 141 142 143 144 145 146 147 148 149 150 152 153 155 157 159 160 161
ZF 10
Car
T/Conv.
Cable
180 30 03 180 30 04
Peugeot Peugeot Peug/Citroen Austin Rover Peugeot Austin Rover Rover Peugeot Peugeot Peugeot Peugeot Peugeot Austin Rover Austin Peugeot Peugeot Volvo Volvo Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Rover Peugeot Peugeot Peugeot Peugeot Peugeot Austin Austin Volvo Peugeot Austin
180 30 02 180 30 01 180 30 04 180 30 02 180 30 05 180 30 05 180 30 06 180 30 04 180 30 03 180 30 04 180 30 06 180 30 02 180 30 01 180 30 02 180 30 07 180 30 07 180 30 19 180 30 10 180 30 06 180 30 04 180 30 06 180 30 04 180 30 04 180 30 03 180 30 06 180 30 01 180 30 06 180 30 04 180 30 06 180 30 07 180 30 07 180 30 02 180 30 02 180 30 11 180 30 04 180 30 02
Peugeot
180 30 06
Peugeot Peugeot Peugeot Citroen Citroen
180 30 03 180 30 03 180 30 07 180 30 14 180 30 14
180 50 01 180 50 11 180 50 29 180 50 03 180 50 07 180 50 02 180 50 05 180 50 09 180 50 03 180 50 10 180 50 02 180 50 01 180 50 02 180 50 01 180 50 03 180 50 08 180 50 05 180 50 18 180 50 18 180 50 21 180 50 21 180 50 20 180 50 15 180 50 18 180 50 13 180 50 13 180 50 20 180 50 18 180 50 08 180 50 01 180 50 15 180 50 20 180 50 18 180 50 18 180 50 03 180 50 05 180 50 23 180 50 33 180 50 04 183 50 04 183 50 04 183 50 08 180 50 18 183 50 08 180 50 05 180 50 20 180 50 18 180 50 26 180 50 29
Peugeot
180 30 06
180 50 18
Peugeot
180 30 06
Peugeot Peugeot Rover
180 30 06 180 30 03 180 30 05
180 50 04 180 50 27 180 50 18 183 50 05 180 50 19 183 50 08
Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Peugeot Volvo Volvo Volvo Peugeot Rover Rover Peugeot Volvo Volvo Volvo Citroen Citroen Peugeot
180 30 04
Volvo Volvo Volvo
180 30 06 180 30 07 180 30 06 180 30 03 180 30 06 180 30 06 180 30 10 180 30 10 180 30 10 180 30 06 180 30 05 180 30 05 180 30 06 180 30 10 180 30 11 180 30 10 180 30 04 180 30 20 180 30 03 180 30 04 180 30 10 180 30 10 180 30 10
180 50 18 180 50 18 180 50 18 180 50 05 180 50 34 180 50 18 180 50 20 180 50 22 180 50 22 180 50 22 180 50 18 180 50 09 180 50 03 180 50 05 180 50 22 180 50 23 180 50 22 180 50 32 180 50 39 180 50 25 180 50 22 180 50 22 180 50 22
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Code 162 163 164 165 166 167 168 169 170 171 172 175 176 177 178 179 180 181 182 183 184 186 187 188 189 190 191 193 194 195 196 197 198 202 203 204 205 206 207 208 209 210 213 214 215
Car Volvo Volvo Volvo Peugeot Volvo Peugeot Rover Volvo Peugeot Volvo Rover Rover Peugeot Peugeot Peugeot Peu/Citroen Peu/Citroen Volvo Volvo Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Peu/Citroen Volvo Volvo Peu/Citroen Daewoo Daewoo Daewoo Daewoo Daewoo Peu/Citroen Daewoo Daewoo Citroen Daewoo Daewoo Daewoo
T/Conv. 180 30 10 180 30 11 180 30 11 180 30 04 180 30 03 180 30 11 180 30 06 180 30 02 180 30 11 180 30 03 180 30 11 180 30 05 180 30 05 180 30 03 180 30 20 180 30 04 180 30 04 180 30 04 180 30 04 180 30 10 180 30 10 180 30 06 180 30 03 180 30 06 180 30 03 180 30 04 180 30 14 180 30 04 180 30 04 180 30 14 180 30 11 180 30 11 180 30 14 180 30 15 180 30 16 180 30 17 180 30 17 180 30 16 180 30 04 180 30 16 180 30 17 180 30 14 180 30 16 180 30 15 180 30 17
Cable
Comments
180 50 22 180 50 23 180 50 24
. . .
180 50 26 180 50 37 180 50 36 180 50 04 180 50 37 180 50 26 180 50 24 180 50 28 180 50 09 180 50 35 180 50 18 180 50 18 180 50 30 180 50 29 180 50 30 180 50 22 180 50 22 180 50 20 180 50 05 180 50 05 180 50 26 180 50 18 180 50 31 180 50 32 180 50 40 180 50 31 180 50 37 180 50 37 180 50 32 180 50 32 180 50 32 180 50 28 180 50 33 180 50 33 180 50 32 180 50 32 180 50 27 180 50 46 180 50 31 180 50 32 180 50 28
. . . . . .
. . .
. . . upto 152376 from 152377 . . . . . . . . . . . . . . . . . . . . .
.
. .
JP(Automatic Transmissions)Ltd Telephone 0117-9214351
(Fax 0117-9273922)
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