Sp_750_18_1000 5v3k5a

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SP 750-18 / 1000 Spare Parts List

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Ordering Information Document# NA Revision: January 2012

When ordering parts please specify: • Model and Serial number • Quantity • Part number and Description

Schwing Call Center (Parts & Service) 1-888-SCHWING (724-9464) FAX: (651) 429-2112 24 Hours - Monday thru Saturday www.schwingparts.com

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Torque Tables

Nuts and Bolts as per DIN 912 - 931 - 933 - 934 - 6914 - 6915 Applicable to: Geomet 500 and Dacromet 500 coating. Black and silver-chromated nuts and bolts fitted with mounting paste such as Cu or MOS2 Assuming a friction coefficient of µ = 0.1.

Applicable to: Black and silver chromated nuts andbolts. Assuming a friction coefficient of µ = 0.14.

*The fitting tightening torque corresponds to the axial force in the bolt at which the limit of elasticty of the latter is utilised 90% by tension and torsion. ** SPB - Octagonal Mast

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MACHINE CHARACTERISTICS The code designation of the concrete pumps can be broken down as follows: Mechanical pump, trailer serial number explanation Model Plate 1

71

012

001

American Assembled

Trailer Mounted

Model

Serial

The Model Plate is located on the righthand side of the machine. The Serial No. additionally is punched into the machine frame just below the Model plate.

Please note the Model # and Serial # of your machine.

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Table of Contents - SP750-18/1000 1.0 Sub Assembly.............................................................. 1 Axle Assembly...................................................................................................................... 2 Axle Breakdown.............................................................................................................. 3 Chassis Assembly (1 of 3)................................................................................................... 4 Chassis Assembly (2 of 3)................................................................................................... 5 Chassis Assembly (3 of 3)................................................................................................... 6 CAT C4 4T Engine Assembly (1 of 3).................................................................................. 7 CAT C4 4T Engine Assembly (2 of 3).................................................................................. 8 CAT C4 4T Engine Assembly SP 750-18 (3 of 3)................................................................. 9 CAT C4 4T Engine Assembly SP 1000 (3 of 3).................................................................. 10 Heat Shield Installation / Fuel Separator........................................................................... 11 1015 - 90/50 Pumpkit Assembly........................................................................................ 12 1018 - 90/50 Pumpkit Assembly........................................................................................ 13 30392769 - Differential Cylinder Assembly................................................................... 14 1015 - Differential Cylinder Plumbing................................................................................. 15 1018 - Differential Cylinder Plumbing................................................................................. 16 10192655 - MPS Valve Assembly................................................................................. 17 1015 (6”) - Ram with Connector & Adapter........................................................................ 18 1018 (7”) - Ram with Connector & Adapter........................................................................ 19 1015 - HP Rock Valve Housing Assembly......................................................................... 20 1018 - Rock Valve Housing Assembly............................................................................... 21 1015 - HP Rock Valve Assembly........................................................................................ 22 1018 - Rock Valve Assembly.............................................................................................. 23 1018 - Slewing Cylinders/Agitator...................................................................................... 24 30390238 - Slewing Cylinder Assembly....................................................................... 25 1015 - Rock Valve Greaser Assembly................................................................................ 26 1018 - Rock Valve Greaser Assembly................................................................................ 27 Hydraulic Tank Assembly (1 of 3)....................................................................................... 28 Hydraulic Tank Assembly (2 of 3)....................................................................................... 29 Tier II - Hydraulic Tank Assembly (3 of 3).......................................................................... 30 Control Block Assembly (1 of 2)......................................................................................... 31 Control Block Assembly (2 of 2)......................................................................................... 32

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Table of Contents 10192654 - Control Block Assembly.................................................................................. 33 10188446 - Control Unit S1-S2.................................................................................... 34 10183940 - NG 25 Poppet Valve Insert........................................................................ 35

2.0 Main Assembly........................................................... 37 Pumpkit Installation............................................................................................................ 38 Controller Installation......................................................................................................... 39 Controller Hydraulic Hoses................................................................................................ 40 Engine Installation.............................................................................................................. 41 Engine Fuel System - SP750-18........................................................................................ 42 Engine Fuel System - SP1000........................................................................................... 43 Accumulator Installation..................................................................................................... 44 Hydraulic Tank Installation................................................................................................. 45 Hydraulic Hoses (1 of 2).................................................................................................... 46 Hydraulic Hoses (2 of 2).................................................................................................... 47 Long Rock Hopper Assembly (SP 750-18 / 1000)............................................................. 48 Short Rock Hopper Assembly with Agitator (SP 1000 HP)................................................ 49 Short Rock Hopper Assembly with Agitator (SP 1000 HP)................................................ 50 Agitator Valve Installation................................................................................................... 51 Hydraulic Hoses - Agitator................................................................................................. 52 Oil Cooler Installation......................................................................................................... 53 98350314/15 - Hydraulic Oil Cooler Assembly.................................................................. 54 Battery Box Wiring............................................................................................................. 55 Control Installation................................................................................................... 56 98347086 - Control Assembly / SP 750-18.............................................................. 57 98347140 - Control Assembly / SP 1000................................................................. 58 98351875 - X-1 Cable Harness SP1000...................................................................... 59 98351875 - X-1 Cable Harness Parts List SP1000...................................................... 60 98351874 - X-2 Cable Harness SP1000...................................................................... 61 98351874 - X-2 Cable Harness Parts List SP1000...................................................... 62

3.0 Final Assembly........................................................... 63 Shroud Installation............................................................................................................. 64 Micellaneous...................................................................................................................... 65

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Table of Contents Exhaust System Installation..................................................................................................66

4.0 Schematics................................................................... 67 Hydraulic Schematic.............................................................................................................68 98346646 - Electric Schematic SP 750-18...........................................................................69 98351793 - Electric Schematic SP 1000...............................................................................70

5.0 Shipping........................................................................ 71 Spare Parts and ries..................................................................................................72 98347141 - Cable Remote....................................................................................................73 Safety Labels (1 of 4)............................................................................................................74 Safety Labels (2 of 4)............................................................................................................75 Safety Labels (3 of 4)............................................................................................................76 Safety Labels (4 of 4)............................................................................................................77

6.0 Options......................................................................... 79 Outrigger Assembly...............................................................................................................80 Outrigger Valve Plumbing.....................................................................................................81 Dual Axle Assembly..............................................................................................................82 Dual Axle Chassis Assembly (1 of 3)....................................................................................83 Dual Axle Chassis Assembly (2 of 3)....................................................................................84 Dual Axle Chassis Assembly (3 of 3)....................................................................................85 Dual Axle Fender Assembly..................................................................................................86 Water Pump Tube Assembly.................................................................................................87 Water Pump/Compressor Tube Assembly w/Hydraulic Outriggers............................ 88 Water Pump Assembly..........................................................................................................89 Water Pump Installation........................................................................................................90 Air Compressor Assembly.....................................................................................................91 Air Compressor Plumbing.....................................................................................................92 10179966 - Air Compressor Breakdown...............................................................................93 Agitator and Water Pump Valve Installation..........................................................................94 Agitator Motor and Water Pump Hydraulic Hoses................................................................95 Auxiliary Hydraulic Circuit Installation...................................................................................96 Air Compressor Circuit Installation........................................................................................97 Vibrator Assembly.................................................................................................................98

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Stroke Counter................................................................................................................... 99 2-Point Lifting Frame........................................................................................................ 100

Appendix A......................................................................101 Hayes Coupling Installatio............................................................................................... 102

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1.0 Sub Assembly Axle Assembly........................................................................................................................... 2 Axle Breakdown................................................................................................................... 3 Chassis Assembly (1 of 3)........................................................................................................ 4 Chassis Assembly (2 of 3)........................................................................................................ 5 Chassis Assembly (3 of 3)........................................................................................................ 6 CAT C4 4T Engine Assembly (1 of 3)....................................................................................... 7 CAT C4 4T Engine Assembly (2 of 3)....................................................................................... 8 CAT C4 4T Engine Assembly SP 750-18 (3 of 3)...................................................................... 9 CAT C4 4T Engine Assembly SP 1000 (3 of 3)....................................................................... 10 Heat Shield Installation / Fuel Separator.................................................................................11 1015 - 90/50 Pumpkit Assembly............................................................................................. 12 1018 - 90/50 Pumpkit Assembly............................................................................................. 13 30392769 - Differential Cylinder Assembly........................................................................ 14 1015 - Differential Cylinder Plumbing...................................................................................... 15 1018 - Differential Cylinder Plumbing...................................................................................... 16 10192655 - MPS Valve Assembly...................................................................................... 17 1015 (6”) - Ram with Connector & Adapter............................................................................. 18 1018 (7”) - Ram with Connector & Adapter............................................................................. 19 1015 - HP Rock Valve Housing Assembly.............................................................................. 20 1018 - Rock Valve Housing Assembly.................................................................................... 21 1015 - HP Rock Valve Assembly............................................................................................. 22 1018 - Rock Valve Assembly................................................................................................... 23 1018 - Slewing Cylinders/Agitator........................................................................................... 24 30390238 - Slewing Cylinder Assembly............................................................................ 25 1015 - Rock Valve Greaser Assembly..................................................................................... 26 1018 - Rock Valve Greaser Assembly..................................................................................... 27 Hydraulic Tank Assembly (1 of 3)............................................................................................ 28 Hydraulic Tank Assembly (2 of 3)............................................................................................ 29 Tier II - Hydraulic Tank Assembly (3 of 3)............................................................................... 30 Control Block Assembly (1 of 2).............................................................................................. 31 Control Block Assembly (2 of 2).............................................................................................. 32 10192654 - Control Block Assembly....................................................................................... 33 10188446 - Control Unit S1-S2......................................................................................... 34 10183940 - NG 25 Poppet Valve Insert............................................................................. 35

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Axle Assembly

30390508 (WELD) 30391431 HEAT SHRINK EACH WIRE AND ALL TOGETHER TO WIRING HARNESS 30391374 1/4″ NYLOCK

30392794 30391602 30373841 1/4-20X3/4″

BUTT SPLICE AND GROUND BOTH SIDES

TRAILER ALIGNEMENT INSPECTION THE ALIGNMENT INSPECTION IS REQUIRED ON ALL TRAILER PUMPS FROM P88 TO WP’S. THE ALIGNMENT NEEDS TO CHECKED PRIOR TO TIRE ASSEMBLY. WITH A CALIBRATED TAPE, MEASURE FROM ONE END OF THE AXLE TO THE TONGUE CENTERLINE, RECORD THE MEASUREMENT AND REPEAT THE SAME PROCEDURE TO THE OPPOSITE SIDE OF THE AXLE. BOTH SIDES OF THE TRAILER MUST BE EQUAL. (WITHIN 1/4” OF EACH OFTER, IF GREATER THAN 1/4” REALIGN AXLE AND REPEAT PROCEDURE) FOR TANDEM AXLE TRAILER, MEASURE REAR AXLE THE SAME WAY. AXLES SHOULD BE EQUAL DISTANCE APART. TRAILER ALIGNMENT

BAD

Wheel

b Centerline

Tongue

Coupler

b Centerline

a Axle Wheel

Tongue

Coupler

a c

a--- trailer axle b--- measurement c --- measurement

Axle Wheel

Isosceles Triangle --- Two sides equal

1-2

GOOD

Wheel

SP 750-18 / 1000

c

Straight Tongue Trailer Shown Applies to A --- frame tongues also

January, 2012

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Axle Breakdown

30392300

30391431

30392844 - STEEL WHEEL W/TIRE 30393939 - STEEL WHEEL 30396304 - ALUMINUM WHEEL W/TIRE 30396304 - ALUMINUM STEEL WHEEL 30397145 - TIRE

30392794

30391360 30396092

30392112

30395001

30392895 140 ft-lbs NEVER-SEIZE 30397421

January, 2012

SP 750-18 / 1000

1-3

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Chassis Assembly (1 of 3) 30303823 (8) 10002507 (4)

10008083

30307545 (16)

30390943 (21”) 10002474 (4)

10008083 30397304 OPTIONAL

1-1/8” 10001235 (4) 10002479 (2)

**

30312810 (32”)

30303823 (4) 10002507 (2) 30307545 (4)

10008149

10002474 (2)

30392687 (52”)

10006625 (4)

BEND TUBE SLIGHTLY TO CLEAR BULKHEAD

10002464 (2)

30358402 5/8″ X 2-1/2″ GR8 30391038 5/8″ FLAT

10008083

30303761 (24”)

10008084

10008083

10008149

30396181

30321557

30321557

10008122

98348593

10008122

30391038 5/8″ FLAT

30393466 30391368 5/8″ NYLOCK

30393467 10001283 M10 NYLOCK

30393468

10001859 M10X25 30393463

1-4

SP 750-18 / 1000

January, 2012

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Chassis Assembly (2 of 3) 10090403 1/4” NYLOCK

98339169

30391369 1/4” FLAT

30303275

7 POLE PLUG

30303719

BLUE

30373841 1/4”X1-1/4”

HARDWARE FOR BOX 30391417 - 1/4” X 1” 30303735 - 1/4” FLAT WASHER 30391374 - 1/4” NYOCK NUT

BROWN RED GREEN 1

30396184

3

2

5

4

10001819 M8X35

98345629

BLUE YELLOW BROWN

BLACK 30391602

30392973

10010371 M8 FLAT

30392299 M16X40

WHITE/BLACK

6

GREEN

30312121

30395669

TAILIGHT HARNESS

30391417

BLACK

30391374

BREAK-AWAY SWITCH

98345669 30392300 M20X60 120 FT-LB MIN

30312121

30394086

30394087

48” Each Minimum Including hook

30373893 3/8-16 30330552 98351615

10010371 M8 FLAT 10098752 M8 NYLOCK

30392299 M16X40

30392844 -- STEEL 30396304 -- ALUMINIUM

30392895 140 ft-lbs 30391360 3/4” FLAT GR8

30397421 -- CHROME

30392112 M20 CROWN

January, 2012

SP 750-18 / 1000

1-5

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Chassis Assembly (3 of 3) 30390255

98349959

10001283 M10 NYLOCK

30301976 30396401

10011143 M10 FLAT

30396471 30390519 10001861 M10X30

30390255 98352853

30373491 10011143 M10 FLAT

98352854

98349957

10011143 M10 FLAT

10001280 M12 NYLOCK

30373491

10129840 SKM 12

10001283 M10 NYLOCK 30390443 30396401 30390519 30396471

30301976

30372952 10001519 M12X35

30397359 (SET)

30373471

30397331-LH 30397330-RH

30397393 30373838

30390246

1-6

SP 750-18 / 1000

January, 2012

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CAT C4 4T Engine Assembly (1 of 3)

30330521 30304506

98350416 98348306

98344193 - SP 750-18 98444194 - SP 1000

10011106 M6 FLAT 30304506

30373852 1/4 LOCK

30392236 1/4-28

10129842 SKM 8 10001796 8X16

30396953 (1) M6 30349654 WASHER LOCK M6 COUPLING GREASE 30391997

10001796 M8 X 16 10001360 SERRATED LOCK

30394438

10129841(12) SKM 10 10001861(12) M 10X30

FOR COUPLING INSTALLATION SEE APPENDIX A

30393409

30302568(8) 3/8”LOCK 30310864(8) 3/8" X 1"

January, 2012

SP 750-18 / 1000

30391605

10129841(12) SKM 10 10001861(12) M 10X30

1-7

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CAT C4 4T Engine Assembly (2 of 3)

10144059

10018570 EWSD 12-L

10008054 TS 12-L

10114516 GES 12-LR X 3/8"

10025113 8X500

30392102 M6X110 10114516 GES 12-LR X 3/8" 10050167 8X400

30392879 10114516 GES 12-LR X 3/8"

10018570 EWSD 12-L

10019730 ETSD 12-L

10018570 EWSD 12-L 10050168 8X450

10008100 GES 12-LR X 1/4" 30390706

30391360 3/4” FLAT

10008100 GES 12-LR X 1/4" 30390706

30373854 3/4″ LOCK

10001323 M16X50 SHC

30308465 3/4″X 2″ 30390262

10139855 SKZ 16

30390355 30390506 3-1/4″X1/8″ 10011106 M6 FLAT

10030252

30397202

30390028 10008110 GES 20-SR X 3/4"

30394524

10011143 M10 FLAT

10001713 M12 10001191 HI LOCK M12X40 SHC 10065682 EWSD 30-S

30302568 3/8″ LOCK

98324565 10068689 32.92X3.53 30347843 30347844

30358947

10018417 30390057

10001021 84X3

30395278

10018850 EWSD 20-S 10192344

10008025

30394127

30301940 10018570 EWSD 12-L

10065682

30391365 3/8″X1-1/4″ 30350471

10001711 M10 HI LOCK 10001695 M10X25

10011985 M6 NYLOCK

10018850

10025113 8X500

10018570 EWSD 12-L

10009260 GES 16-S X 7/8"

30329777 Adapt 12 - 7/8

10019122 EWSD 16-S 10018570 EWSD 12-L

1-8

SP 750-18 / 1000

January, 2012

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CAT C4 4T Engine Assembly SP 750-18 (3 of 3)

20

Tach Sender

40 20

Battery to Fuse Holder

40

20

Engine-Start/Stop

20

40

Main Power Relay to Start Solenoid Vibrator Power Relay to Intake Heater

40

98347948 ALTERNATOR

Intake Heater

grey - Tach Signal 98349607 40A

black/white - Alt. D

98349605 20A

40 20

red

lay

to

Ba

ry

30

tte

60

98351361

to

ry

no

Fu

to

se

Alt

.

id

Ho

lde r

98354014 M6 X1 X 90

40 20 40

40

20

20

20

40

98354169

ole

30392857 - 40” 750-18 30392858 - 16” 750-15

10134153 SKM 6

98349610

10011985 NUT-M 6-8-A2C

Sta rt S

tte

Ba 30

20

red

60

40

Re

98349606 30A 98349609 60A

98353481

red - Battery to Alt.

red

98349610

30396953 NUT - M6 Main Ground 30396506

Ground To Frame

January, 2012

SP 750-18 / 1000

1-9

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CAT C4 4T Engine Assembly SP 1000 (3 of 3) 98347948 ALTERNATOR

CAT ECU UnSwitched Power

40 20

40 20

Battery to Fuse Holder

40

20

Engine-Start/Stop

Tach Sender

20

40

Main Power Relay to Start Solenoid Vibrator Power Relay to Intake Heater

Intake Heater

grey - Tach Signal 98349607 40A

black/white - Alt. D

98349605 20A

40 20

red

lay

to

Ba

ry

30

tte

60

98351361

to

ry

no

Fu

se

to

Alt

.

id

Ho

lde r

98354014 M6 X1 X 90

40 20 40

40

20

20

20

40

98354169

ole

30392857 - 40” 750-18 30392858 - 16” 750-15

10134153 SKM 6

98349610

10011985 NUT-M 6-8-A2C

Sta rt S

tte

Ba 30

20

red

60

40

Re

98349606 30A 98349609 60A

98353481

red - Battery to Alt.

red

98349610

30396953 NUT - M6 Main Ground 30396506 CAT ECU Ground Ground To Frame

1 - 10

SP 750-18 / 1000

January, 2012

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Heat Shield Installation / Fuel Separator

98349347 30387022 10129841 SKM 10 10001307 M10X45

10129840 SKM 12

98349348

98349346 10001513 12X25

98348969

10001283 10MM NUT 98348917 98348969

98347962 SP1000 Secondary Fuel Filter

10129840 10001513 SKM 12 12X25 10011143 100301862 10 FLAT 10X35

January, 2012

98347955 Oil Filter

98347961 SP750-18 Secondary Fuel Filter

SP 750-18 / 1000

1 - 11

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1015 - 90/50 Pumpkit Assembly 10001209 M16

30392769 90/50X1000

30329763 CLOSED POSITION HANDLE TO THE OUTSIDE SP500 CLOSED POSITION HANDLE TO THE REAR SP750

10001512 M16 FLAT

30390914 (ANTI-SEIZE)

30391227

30391572 5/16-18 STAINLESS (ANTI-SEIZE) 30391241

10000458

30391573 3/8-16 STAINLESS

30391240

30391037 30390838

10014213 M20X140 (ANTI-SEIZE) 10001509 M20 FLAT

30390853 30391573 3/8-16 STAINLESS

30391574 M6X12 A-2 (LOCTITE)

10000478 10004174 30313571 10001509 M20 FLAT

10001438 M20X90 230 FT-LB MIN (ANTI-SEIZE) 30373731 30313571 10004174

30390338

30391185 GORTEX

10000470 30390778 30390872 FROM ROCK VALVE ASSEMBLY

30390871 30373425 OPTIONAL WATERBOX / DRAIN

1 - 12

SP 750-18 / 1000

10000470

January, 2012

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1018 - 90/50 Pumpkit Assembly 10001209 M16

30392769 90/50X1000

30329763 10001512 M16 FLAT 10001512 M16 FLAT 10027758 M16X75 (ANTI-SEIZE)

30390914

(ANTI-SEIZE)

30391061

30391572 5/16-18 STAINLESS (ANTI-SEIZE) 30390841

10000458

30391573 3/8-16 STAINLESS

30391036

30391037 30390838 10001900 M24X120 430 FT-LB MIN (ANTI-SEIZE)

30390853

10001504 M24 FLAT

10000559

30391573 3/8-16 STAINLESS

30391574 M6X12 A-2 (LOCTITE)

30390494 30390493 10001504 M24 FLAT

30390774 M24X85 430 FT-LB MIN (ANTI-SEIZE) 30390491

30390493 30390494 30390384 10000559 30390872

30390492

30390871 30373425 OPTIONAL WATERBOX / DRAIN

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SP 750-18 / 1000

1 - 13

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30392769 - Differential Cylinder Assembly

30394851

10027757 M12X80 10027718 10007991

10027719 10000703

10027750 10001008 10027754 30394908 10003414

10027756

10027753 10027752 10002789 10027757 M12X80

10027753 30394908

10003414

10002789 10027756 30394851

10027718

10027719

10007991

1 - 14

10000703

10027750

10001008

SP 750-18 / 1000

10027754

10027752

January, 2012

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1015 - Differential Cylinder Plumbing 10050168 8X450 10018570

10008084 10144059 10144059

10050174 8X1000

10018570 10030252 10050168 8X450 10018570

10018570 10192655

10144059

10009876 M12 NYLOCK 25 FT-LB MAX 10009282 10018570

30391345 1/2?FLAT SAE 30394771

10008084

10129842 M8 LOCK

* 3 1/4”

10001808 M8X25

* 3 1/4” FROM END OF DIFFERENTIAL TO MPS MOUNTING PLATE

10008084 10050174 8X1000

10030475

10018417

10008115

10018481 20X700 10018417

10050168 8X450

10008115 10018417 10008022

10008115

10008022 10050174 8X1000 10018481 20X700

10018570 10030252

10018417

30392906 M12

10008115 10008022

30313717

10008022 10050174 8X1000

30333032 30333030 10030252

30313715

10018570

10030252 10018570

10008022

30313717 30333032 30333030 10030252 10018570

January, 2012

30313714

SP 750-18 / 1000

1 - 15

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1018 - Differential Cylinder Plumbing 10050168 8X450 10018570

10008084 30306479 30394116

10018484 8X700

10018570 10030252 10050168 8X450 10018570

10018570 10192655

30306479

10001286 M16 NYLOCK 25 FT-LB MAX 10009282 10018570

303994791 5/8” FLAT SAE 30394771

10008084

M8 LOCK

* 3 1/4”

M8X1.25

* 3 1/4” FROM END OF DIFFERENTIAL TO MPS MOUNTING PLATE

10008084 10018484 8X700

10030475

10018417

10008115

10018481 20X700 10018417

10050168 8X450

10008115 10018417 10008022

10008115

10008022 10018484 8X700 10018481 20X700

10018570 10030252

10018417

10006777 M16

10008115 10008022

30313717

10008022 10018484 8X700

30333032 30333030 10030252

30313715

10018570

10030252 10018570

10008022

30313717 30333032 30333030 10030252 10018570

1 - 16

30313714

SP 750-18 / 1000

January, 2012

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10192655 - MPS Valve Assembly

10199494 "W" 2.4 MM 10165394

10006658

10077825 1.0mm “B”

10199494 "W" 2.4 MM

10204122

10213188 10171647 10072866

10204122 10077825 1.0mm “B”

January, 2012

SP 750-18 / 1000

1 - 17

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1015 (6”) - Ram with Connector & Adapter

10033751

10210842 10001896 M12 FLAT 10001106 M12X70 LOCTITE

10209273

10187342 10001834 M20X75

10001834 M20X75 10187342

10161863

1 - 18

SP 750-18 / 1000

January, 2012

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1018 (7”) - Ram with Connector & Adapter

10033751

10210842 10001896 M12 FLAT 10001106 M12X70 LOCTITE

10011642

10187342 10001834 M20X75

10001834 M20X75 10187342

10161781

January, 2012

SP 750-18 / 1000

1 - 19

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1015 - HP Rock Valve Housing Assembly 10032145 M20 SCHNOOR

230 FT-LB MIN ANTI-SEIZE ALL BOLTS

30390185 M20X45 SHC 10004643 M20X65 SHC

10032145 M20 SCHNOOR

10001425 M20X75

30390185 M20X45 SHC

10001420 M20X65 10032145 M20 SCHNOOR

10001425 M20X75 10008400 M30 (SPECIAL)

10004643 M20X65 SHC 10001425 M20X75

30390407

GASKET SEALANT 10017436 70X8 10066146

10011143 M10 FLAT 10001861 M10X30 30391048

10002404

30394279 M30X70 SPECIAL ANTI-SEIZE SHAFT LOCTITE THREADS 150 FT-LB MIN 200 FT-LB MAX

GREASE BOTH SIDES OF PLATE WHEN ASSEMBLED

10025059

1 - 20

SP 750-18 / 1000

January, 2012

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1018 - Rock Valve Housing Assembly 10032145 M20 SCHNOOR

200 FT-LB MIN ANTI-SEIZE ALL BOLTS

30390185 M20X45 SHC 10004643 M20X65 SHC


10001425 M20X75

30390185 M20X45 SHC

10001420 M20X65

10004643 M20X65 SHC 10001425 M20X75


10001425 M20X75

10000551 10066044 10000517

10008400 M30 (SPECIAL)

GASKET SEALANT 10017436 70X8 10066146

30391185 GORTEX

10011143 M20 FLAT 10001861 M0X30

30390240

30391266

30394279 M30X70 SPECIAL ANTI-SEIZE SHAFT LOCTITE THREADS 150 FT-LB MIN 200 FT-LB MAX

10002404

10033969

January, 2012

SP 750-18 / 1000

1 - 21

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1015 - HP Rock Valve Assembly 10001517 M12X35

30357989 (0.266 IN)


30373371 30390238

30327966 10032193 (ANTI-SEIZE) 10001389 M12 FLAT (SPECIAL)

10066066 10000203

30357989 (0.266 IN)

30373371

10001503 M12X16 (LOCTITE)

10001588 M12 LOCK

10001503 M12X16

30390253 (ANTI-SEIZE) 10001503 M12X16 (LOCTITE)

10001389 M12 FLAT (SPECIAL)

30390238

OUTLETS

30393498 10001283 M10 NYLOCK

30390339 5” HD

30392534 5" HD 8 deg angle

SILICONE

30390588

30330517

30391394 125mm Long

10001512 M16 FLAT 10001896 M12 FLAT

10032789 GREASE BOTH SIDES OF PLATE WHEN ASSEMBLED

10032182

10025851

10119444

10011143 M10 FLAT

10038704

30392904 125mm Short

10064473

10001875 M10X50 10032788 10139855 SKZ 16

10000455 HARD O-RING 148X5

Cording MUST be to outside when installed

10001671 M16X70 SHC

10004677 65X8

30390389 30390066

Lubrication grooves MUST face out from rock valve ANTI-SEIZE ALL BOLTS

1 - 22

10017396 10043980 10139855 SKZ 16 10001596 M16X30

SEE CHART 10032145 M20 SCHNOOR 30390362 M20X80 230 FT-LB MIN


30390386 10032815 150X3

10001347 M 16 x 50 120 FT-LB MIN

SP 750-18 / 1000

10001509 M20 FLAT 30390976 M20X70

January, 2012

Home

TOC

1018 - Rock Valve Assembly

30391049 10064473 30394422 OUTLETS

10001283 M10 NYLOCK

SILICONE

10011143 M10 FLAT

10035783 30390339 5” HD

30390588

30392534 5" HD 8 deg angle

10080782

30392904 125mm Short

1000151 M16 FLAT 1000189 M12 FLAT

30391394 125mm Long 10032789

Cording MUST be to outside when installed

10001875 M10X50 10032788 10139855 SKZ 16 10001671 M16X70 SHC

10032182 10025851 10000455 148X5 10004677 65X8

10017396 10043980 10139855 SKZ 16

10001596 M16X30

30329750

Lubrication grooves MUST face out from rock valve ANTI-SEIZE ALL BOLTS

January, 2012

10032145 M20 SCHNOOR 10001420 M20X65 230 FT-LB MIN

10001509 M20 FLAT 10006723 M16 SCHNOOR

10030909

10032815 10001347 150X3 M 16 x 50 120 FT-LB MIN

SP 750-18 / 1000

30390976 M20X70

SEE CHART

1 - 23

Home

TOC

1018 - Slewing Cylinders/Agitator

10001519 M12X30

10001503 M12X16 (LOCTITE)

30373371

30357989 (0.266 IN)

98337382 STOP WASHER

30390238 10008083

10032193 (ANTI-SEIZE)

10018617 M12 SCHNOOR 10066066 30357989 (0.266 IN)

10000203 12X3.5

30392208

30327966

10018570 10000985 M10X40 SHC

30373371

30329777

10136867 SKZ 10

30390238

10039180

10061076 10001517 M12X30

10061074

10018617 LOCK S 12 10061077

30391333 30390253 (ANTI-SEIZE) 10001503 M12X16 (LOCTITE) 98337382 STOP WASHER

10129841 SKM 10

10011747

Washer DIN 9021 30390592 1/2”X2-3/4” (SPECIAL)

10061076 10007772 NOTE: GREASE GROOVES INSIDE BUSHING

10001861 M10X30

10000627 35X3

30391333 10042338

10000765 60X5 10064514 30373847 1/2” NYLOCK

10065383 10000765 60X5 10064515

1 - 24

SP 750-18 / 1000

January, 2012

Home

TOC

30390238 - Slewing Cylinder Assembly

30373371

30397473 - CYLINDER ROD/PISTION (INCLUDES GREASE ZERKS AND BEARING) 30390324 - PACKING KIT (ALL SEALS AND WIPER)

30390027

30373371

30390238

30390027

January, 2012

SP 750-18 / 1000

1 - 25

Home

TOC

1015 - Rock Valve Greaser Assembly

30373371 30305039

30391390 (WELD) 30391522 AFTER HOPPER INSTALLATION

30304687

30390749

1 - 26

SP 750-18 / 1000

January, 2012

Home

TOC

1018 - Rock Valve Greaser Assembly

30373371 30305039

30391390 (WELD) 30391522 AFTER HOPPER INSTALLATION

30304687

30390749

January, 2012

SP 750-18 / 1000

1 - 27

Home

TOC

Hydraulic Tank Assembly (1 of 3) 30394496 10001326 30303273 10006836 10000616 214 X 5 10006835 30394990

30390357 (WELD)

10001825 (4) M8X50 10010371 (38) M8 FLAT

98350298 98352899 - DUEL AXLE OPTION

30390081

30390535

98353984 10098752 (10) M8 NYLOCK

98350249

30393951 30393615 (2 MAGNETS INSIDE TANK) 10010371 (38) M8 FLAT

10003981

10010371 (38) M8 FLAT

30392298 (10) M8X20

10001772 3/4” PLUG USA VERSION 10098752 (10) M8 NYLOCK

CE VERSION 10008110 GES 20-SR X 3/4

10184638 GES 25-SR WD

10008117 GES 30-SR X 1 1/4 10065682 EWSD 30-S 10010371 (38) M8 FLAT

10010371 (38) M8 FLAT 30392298 (10) M8X20

30390357 (WELD) 98350608 98352887 - DUEL AXLE OPTION

1 - 28

98350297

10010371 M8 FLAT 10098752 M8 NYLOCK

30308097 30326818 30393219 30390720 30373454

SP 750-18 / 1000

January, 2012

Home

TOC

Hydraulic Tank Assembly (2 of 3) 30394460

10049977 25X900

10004662

10018990 10008108 GES 16 X 1/2”

10018990

10019122 10018991

10018991

30373903 (2) 5/16-18X1” 30373859 (2) 5/16” LOCK

10008122 LOCKTITE

30302128 (2) 5/16” FLAT

10018417

10018417

10184638

GES 25-SR WD

30390440 3/8″ STUD LOCKTITE

10184638

30393809 - GAUGE 30395423 - FILTER HEAD

GES 25-SR WD

98349457 - SEALING RING 30394213 - FILTER 10049957 20X650

10004052

30394249 FILTER ASSEMBLY

30390116 R1 VSTI1EDA3C

10004052 30390116 10009282 GES 12-LR X 3/8"

10030252 GES 12

10008117 GES 30 10205279

GES 28LR x 1 1/4”

10001556 10008110 GES 20

10009282 GES 12 X 3/8”

10001492

10008115 (ELECTRIC)

10004056 30390116 R1 VSTI1EDA3C 10001769 G 1/2 A-St-A2C

10018417 10184638

GES 25-SR WD

January, 2012

10004052

10008110 GS 20

SP 750-18 / 1000

10018481 20X700

1 - 29

Home

TOC

Tier II - Hydraulic Tank Assembly (3 of 3)

10215931 - 12V Coil 10215932 - 24V Coil 30396066 w/12V Coil

10030252 10144059 10008054

10030252 10050167 8X400

10008109 LOCKTITE

10144059

10009282 10018570

1 - 30

SP 750-18 / 1000

10019730

January, 2012

Home

TOC

Control Block Assembly (1 of 2) 10129840 M12 LOCK

10001517 M12X30

30394670 10129841 M10 LOCK

10001861 M10X30

10008025 RSWS 16-S R1/2" 30390400 1.1MM

10018570 EWSD 12-L 10008117 GES 30-SR X 1 1/4" 10065682 EWSD 30-S

10000334 RED 1/2" X 1/4"

10020459

10008029 RSWS 30-S R1 1/4"

10008142

10008100 GES 12-LR X 1/4" 10018570 EWSD 12-L

10018570 10144059 10001492 RED R1 1/4" X R1" 10008115 GES 25-SR X 1"

10004052 30390116

10192654

10018417 EWSD 25-S 10008115 GES 25-SR X 1"

10018417 EWSD 25-S

10018417 EWSD 25-S

January, 2012

SP 750-18 / 1000

1 - 31

Home

TOC

Control Block Assembly (2 of 2)

10009282 10018570

10020459 10008142 10018484 8X700

10000328

10030252 10018570

10001520 30357958 1.7MM

10050169 8X550 A

10009282 10018570 10030252 10018570 B 10050167 8X400

30357958 1.7MM 10018570 T3 P3

10009282 B

10008115 30395583

10009282 10018568

10008091

10028506 A

1 - 32

10018570

SP 750-18 / 1000

January, 2012

Home

TOC

10192654 - Control Block Assembly 10188446 10175450

10154892

10139333

10183517

10183940

10184051 10187626

10028653

10184050

10187644 10001203 10106481 10012242 10184052 10186693 10001196 10184690 10183793

10044494 10183736

10184300 10186693

10012242

January, 2012

SP 750-18 / 1000

10106481

1 - 33

Home

TOC

10188446 - Control Unit S1-S2

10165396

10121917 10077807

10154892

10188315

10139333 10175450

10121917 10006658

10077794

10217103 - 12V SOLENOIDS 10217104 - 24V SOLENOIDS

NOT INCLUDED WITH 10188446 10212924 - 12V PILOT VALVE ASSY, W/SOLENOIDS 10217064 - 24V PILOT VALVE ASSY, W/SOLENOIDS

1 - 34

SP 750-18 / 1000

January, 2012

Home

TOC

10183940 - NG 25 Poppet Valve Insert

10183940 - CONTROL SPOOL 10173757 - SEALING SET

January, 2012

SP 750-18 / 1000

1 - 35

Home

TOC

1 - 36

SP 750-18 / 1000

January, 2012

Home

TOC

2.0 Main Assembly Pumpkit Installation.....................................................................................................................36 Controller Installation..................................................................................................................37 Controller Hydraulic Hoses.........................................................................................................38 Engine Installation.......................................................................................................................39 Engine Fuel System - SP750-18.................................................................................................40 Engine Fuel System - SP1000....................................................................................................41 Accumulator Installation..............................................................................................................42 Hydraulic Tank Installation..........................................................................................................43 Hydraulic Hoses (1 of 2).............................................................................................................44 Hydraulic Hoses (2 of 2).............................................................................................................45 Long Rock Hopper Assembly (SP 750-18 / 1000)......................................................................46 Short Rock Hopper Assembly with Agitator (SP 1000 HP).........................................................47 Short Rock Hopper Assembly with Agitator (SP 1000 HP).........................................................48 Agitator Valve Installation............................................................................................................49 Hydraulic Hoses - Agitator..........................................................................................................50 Oil Cooler Installation..................................................................................................................51 Battery Box Wiring......................................................................................................................52 Control Installation............................................................................................................53 98347086 - Control Assembly / SP 750-18.......................................................................54 98347140 - Control Assembly / SP 1000..........................................................................55 98351875 - X-1 Cable Harness SP1000...............................................................................56 98351875 - X-1 Cable Harness Parts List SP1000...............................................................57 98351874 - X-2 Cable Harness SP1000...............................................................................58 98351874 - X-2 Cable Harness Parts List SP1000...............................................................59

Home

TOC

Pumpkit Installation 10006777 M16

10001347 M16X50

10030475

30391038 5/8″ FLAT SAE

10001286 M16 NYLOCK

30391038 5/8″ FLAT

30390976 M20X70 10032145 M20 SCHNOOR

2 - 38

SP 750-18 / 1000

10001286 M16 NYLOCK

January, 2012

Home

TOC

Controller Installation

30373824 1/2″X1-1/2″

30373843 1/2″ FLAT

30373847 1/2″ NYLOCK

January, 2012

SP 750-18 / 1000

2 - 39

Home

TOC

Controller Hydraulic Hoses

10049957 20X650

10018483 8X900

10050175 8X1200

10050175 8X1200

10049957 20X650

10018484 8X700 10050175 8X1200

10050172 8X800 10018483 8X900 10050169 8X550

10050175 8X1200 10050172 8X800

10050169 8X550

10049957 20X650 10050172 8X800

10049958 20X900

10049957 20X650

2 - 40

SP 750-18 / 1000

January, 2012

Home

TOC

Engine Installation 98353341 SP750-18 98353338 SP1000 98349677 SP750-18

98351834 SP1000

98351383

10177400

10001114 (4) M12X80 GR 8.8 30391335 1/2” FLAT 98348977

30373462 WASHER 5/8 30391335 1/2” FLAT 10001280 M12 NYLOCK

January, 2012

SP 750-18 / 1000

2 - 41

Home

TOC

Engine Fuel System - SP750-18

30373514 Clamp fuel filter 1/8"

98347956 Fuel Seperator

30373514 Clamp fuel filter 1/8" 98348969

98348969

30373514 Clamp fuel filter 1/8"

30391110 FUEL HOSE 5/16" 30373514 Clamp fuel filter 1/8" 98351462 5/16" BARB X 3/8" 30309526 BUSHING 1/2" NPT X 3/8"


2 - 42

SP 750-18 / 1000

January, 2012

Home

TOC

Engine Fuel System - SP1000

30396543 HOSE - FUEL 5/8" 30302180 T-BOLT 11/16"-1 1/4" 30340560 1/2" NPT X 5/8" HOSE


January, 2012

SP 750-18 / 1000

2 - 43

Home

TOC

Accumulator Installation

10049901 13X500

10001808 10010371 M8X25 M8 FLAT

10065682 EWSD 30-S 10008133 REDS 30-S X 25-S 10008035 ELSD 25-S

10008121 REDS 25-S X 16-L

10000660 40 x 3

30392693

10008117 GES 30-SR X 1 1/4"

10079398 20X800

10001106 M12X70

30392698 10001280 M12 NYLOCK

10010371 M8 FLAT

10098752 M8 NYLOCK

2 - 44 0

SP 750-18 / 1000

January, 2012

Home

TOC

Hydraulic Tank Installation

10158374 30396565 M4X16

98350416 10304502

30373824 1/2”X1-1/2” 10001896 DIN 125 B 13

98323606

30390792

10081307 3/16” RIVET

30373843 1/2″ FLAT 30373847 1/2″ NYLOCK

January, 2012

SP 750-18 / 1000

2 - 45

Home

TOC

Hydraulic Hoses (1 of 2)

10049943 16X800 10095632 8X850

10049940 16X500

10049957 20X650

30393716 25X1000

*

10050169 8X550

10025656 8X600 10049900 13X400

*SP750-18 / SP1000 10177485 30339910 - 3” 10177485

10049976 25X750

2 - 46

SP 750-18 / 1000

January, 2012

Home

TOC

Hydraulic Hoses (2 of 2)

10018482 8X1600 10050179 8X1500

10050171 8X750

30301345

10049977 25X900

10049957 20X650

January, 2012

SP 750-18 / 1000

2 - 47

Home

TOC

Long Rock Hopper Assembly (SP 750-18 / 1000) 10001859 M10X25

30394047--STANDARD 30391115--SHOTCRETE (CE)

30394960 30391539

10001283 M10 NYLOCK

10001808 (1) M8X25 10010371 (1) M8 FLAT 30373893 (2) 3/8”PLAIN 30389195 (1) 3/8”NYLOCK 30391603 NOTE: SLOTTED HOLE

30373882

30391369 1/4”FLAT

30391625 10162488 10000203 12 X 3.5

10010371 (1) M8 FLAT 10098752 (1) M8 NYLOCK

30391011 30394960 30391010

30303962 30390155 1/4”X1/2” 30349646 M5X50SHC 10183457 10183656

30303207 1/4”X1-1/2”

30391451

30391374 1/4” LOCK NUT 30391439

10001517 (8) M12X30 10001896 (8) M12 FLAT

30391064

ATTACH GREASE BRACKET AFTER HOPPER INSTALLATION

2 - 48

SP 750-18 / 1000

January, 2012

Home

TOC

Short Rock Hopper Assembly with Agitator (SP 1000 HP) 30390592 1/2”X2-3/4” (SPECIAL)

10000765

10064515

10000627

SUPPLIED WITH HYDRAULIC MOTOR

10032380 10065383

10008083

30373847 1/2″ NYLOCK

30392208

10064514

10018570

10000765

30329777 10001139 M10X45 SHC

30391559

10147632

30314652

10061074 10061077 10061076 10001517 M12X30 10001588 M12 LOCK

30391333

10011747

10001283 M10 NYLOCK 10061076

10001865 M10X40

10007772 10001283 M10 NYLOCK 30391333

January, 2012

SP 750-18 / 1000

2 - 49

Home

TOC

Short Rock Hopper Assembly with Agitator (SP 1000 HP)

10001859 M10X25 30391538 30396814 SHOTCRETE 1.0” 30395434 SHOTCRETE 1.5” 30394941 CE

30394960 30391539

10001808 (1) M8X25 10010371 (1) M8 FLAT 30373893 (2) 3/8”PLAIN

10001283 M10 NYLOCK 30389195 (1) 3/8”NYLOCK

30373882 30391451

30391369 1/4”FLAT

30390923 10183656 M5X45 SHC

30303962 1/4”X1/2”

10183657 30349646

30391603 NOTE: SLOTTED HOLE

30391544 30391010 30391625 10162488 10000203

10010371 (1) M8 FLAT 10098752 (1) M8 NYLOCK 30303207 1/4”X1-1/2” 30391578 1/4”ACORN

10001517 M12X30 10001896 M12 FLAT

10001517 M12X30 10001896 M12 FLAT

30391064

ATTACH GREASE BRACKET AFTER HOPPER INSTALLATION

2 - 50

SP 750-18 / 1000

January, 2012

Home

TOC

Agitator Valve Installation

30338949

10008083 GS 12-L

30390975 12/34-16UNF

30338949

10007518 M8X75

30390167

10018570 30390975 12/34-16UNF

30390975 12/34-16UNF

10008083 GS 12-L

10018570 EWSD 12-L 30390213

10010371 M8 FLAT 10098752 M8 NYLOCK

January, 2012

SP 750-18 / 1000

2 - 51

Home

TOC

Hydraulic Hoses - Agitator

10018484 8X700

10025113 8X500

10095632 8X850

2 - 52

SP 750-18 / 1000

January, 2012

Home

TOC

Oil Cooler Installation

10008121 K-REDS 25-S X 16-L 10018480 13X900

10049954 20X400 10001517 (2) M12X30 10129840 12 SKM 30373843 1/2” FLAT

January, 2012

SP 750-18 / 1000

2 - 53

Home

TOC

98350314/15 - Hydraulic Oil Cooler Assembly

10010699 Screw 8x12 10129842 SKM 8

10184638

98350468

98350320

98350314 - 12V * 98350315 - 24V 98350321

10129842 SKM 8 10001796 Screw 8x16

- 12V * 98350314 98350315 - 24V 10129842 SKM 8

98352858 RADIATOR CORE

10010699 Screw 8x12

98352861

10203753 - 12V FAN 10190119 - 24V FAN 98350467

98352861

2 - 54

SP 750-18 / 1000

98352862 FITTING KIT (2) 98352861 (1) PLUG

January, 2012

Home

TOC

Battery Box Wiring

30391417 SCREW 1/4 - 20 X 1"

30303735 FLAT 1/4"

30392298 M8X20 10010371 Washer DIN 125 B 8.4-140HV-A2C

98346877 30391374 1/4 NYLOCK

DRILL OUT HOLE 3/8”

30303735 FLAT 1/4"

30303735 FLAT 1/4" 30391417 SCREW 1/4 - 20 X 1" 30397273 - FUSE HOLDER 30334016 - FUSE 25A

19” GROUND WIRE

30303735 FLAT 1/4" 30391374 1/4 NYLOCK

January, 2012

SP 750-18 / 1000

2 - 55

Home

TOC

Control Installation

98347140 SP1000

98347086 SP750-18 10001764 (4) M6X20 10011106 (8) M 6 FLAT

DU M BE MY PL PL UG UG GE OR D IN RE 98 35 TO MOT 11 OP E M 15 ER AT UST E.

10011106 (8) M 6 FLAT 10011985 (4) Nut M 6

2 - 56

SP 750-18 / 1000

January, 2012

Home

TOC

98347086 - Control Assembly / SP 750-18 98348894 - Connector 98346126 - Cable harness pin 30338952 - CONNECTOR PIN 12-14 AWG 30303041 30341452 - SEAL

98345493 - Connector 98346126 - Cable harness pin 30363093

98349669

98348891 (4) LED Lamp

30302179 Hour Meter

98348893 - Seal 98333325 - Nut 98333327 - Washer 30346014 CORROSION INHIBITOR

30324217 30341452 - SEAL

30340911 30341452 - SEAL 98348895 Key Switch 98348896 Seal

30373456 30341452 - SEAL 98345495-Connector 98347087

98348899 - Fuse LED back plate

98347087 Face Plate

30324217 98348892 - Seal 30341452 - SEAL 98347087 - Nut 98333326 - Washer

30350907 30341452 - SEAL

20 10 10 10 10

30347715

30347720

10 10 15

30369481 (1) 20 AMP FUSE 30334013 (8) 10 AMP FUSE 30334014 (1) 15 AMP FUSE

10 10

98354096

Relay Indicator

98354094 Relay Base

30365156 (10) FUSE HOLDER

98354095 Relay 12V

98348897

January, 2012

SP 750-18 / 1000

98348904 relay base

98348905 micro relay

2 - 57

Home

TOC

98347140 - Control Assembly / SP 1000 98348894 - Connector 98346126 - Cable harness pin 30338952 - CONNECTOR PIN 12-14 AWG 98345493 - Connector 98346126 - Cable harness pin 30363093

30303041 30341452 - SEAL

98348893 - Seal 98333325 - Nut 98333327 - Washer 30346014 CORROSION INHIBITOR

30324217 30341452 - SEAL

30340911 30341452 - SEAL 98348895 Key Switch 98348896 Seal

30373456 30341452 - SEAL 98345495-Connector 98351115

98351115 Face Plate

30324217 98348892 - Seal 30341452 - SEAL 98347087 - Nut 98333326 - Washer

30350907 30341452 - SEAL

20 10 10 10 10

30347715

30347720

10 10 15

30369481 (1) 20 AMP FUSE 30334013 (8) 10 AMP FUSE 30334014 (1) 15 AMP FUSE

10 10

98354096

Relay Indicator

98354094 Relay Base

30365156 (10) FUSE HOLDER

98354095 Relay 12V

98348897 Relay Kit

2 - 58

SP 750-18 / 1000

98348904 relay base

98348905 micro relay

January, 2012

Home

TOC

98351875 - X-1 Cable Harness SP1000 14

10

10

14

25

26

26

25

28

3

3

3

28

2 19

28

28

28

1

3

3

28

3

3

3

3

28

28

28

29 28 10

10

14

14

28

4

5

28

8

14

7 11

13

20

14

5 21

12

9

6 23 24

10

15

30 18

20

17

16

22

January, 2012

SP 750-18 / 1000

2 - 59

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TOC

98351875 - X-1 Cable Harness Parts List SP1000 Item

Qty

0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 0030 0031

1.000 5.000 9.000 60.000 14.500 1.000 2.000 1.000 11.000 4.000 128.000 3.000 11.000 6.000 9.500 1.000 2.000 2.000 2.000 2.000 1.000 6.000 1.000 2.000 4.000 6.000 1.000 30.000 2.000 1.000 1.000

2 - 60

Description

Part #

Connecting piece CAT trailer Connector socket 12-14 AWG PARTS - PROTECTION HOSE PERF PG9 Wire 14awg gray WIRE 14 GA GREEN STRANDED Connector - wedge lock 2-pin M deutsch Connector socket 12-14 AWG Connector - 2-pin female deutsch 12-14 Wire 14 GA white stranded no. 11145 Cable connector 1/4" AMP no. 320569 Wire 8AWG primary green Terminal - 8awg, 3/8" ring Cable harness - white 8 awg gpt Terminal - 8awg, 5/16" ring WIRE 14 GA RED STRANDED #11145 Harn - connector, female 2-place Cont terminal, female metri-pack 280 Harn - cable seal blue weather-pack Connecting piece socket Cable tie nylon .19 X 7.25 black Connector boot HD Harn - Shrink-Wrap tubing 2" X 6" black Connector - 2-pin male DEUTCH 12-14 CONNECTOR SEALING PLUG DEUTSCH Cable - Red, 8AWG, GPT Harn - Wire, 12 GA red Stranded no.11125 Terminal - 8awg, 5/16" ring SHRINK-WRAP TUBING 1/2" BLACK Wire 8AWG primary green Terminal - 8awg, 1/4" ring Parts - Lock male 2-place Metri-Pack 280

SP 750-18 / 1000

98349320 30338953 10202361 98349603 30340866 98349341 30338953 98349340 30340882 30305231 98348906 30101131 30101147 30101130 30340880 30361242 30361241 30348145 98349371 30304546 98349613 30337581 98349339 30337578 30101127 30306917 30101130 30304543 98348906 30101129 30361245

January, 2012

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TOC

98351874 - X-2 Cable Harness SP1000 1

3

25

26

4

11

4

2

4

4

4

4

4

4

4

4

4

4

4

4 11

11 11

5

11

4

11

7

18

8

19

15 16

30

11 10

10

9

11

29 17 18 19

6

17

27

28

20 21 22 23 24

11 20 21 22 23 24

12

13 9

14 13

January, 2012

SP 750-18 / 1000

2 - 61

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98351874 - X-2 Cable Harness Parts List SP1000

Item

Qty

0010 0020 0030 0040 0050 0050 0051 0060 0070 0080 0090 0100 0110 0120 0130 0140 0150 0160 0170 0180 0190 0200 0210 0220 0230 0240 0250 0260 0270 0280 0290 0300

1.000 30.000 3.000 29.000 1.000 130.000 130.000 2.000 1.000 2.000 3.000 2.000 24.000 20.000 3.000 1.000 1.000 1.000 2.000 4.000 2.000 1.000 1.000 2.000 17.000 49.000 1.000 1.000 2.000 2.000 36.000 15.500

2 - 62

Description

Part #

Connector harness GLA 85 HARN - CONNECTOR, SOCKET 16-18AWG CONNECTOR SEALING PLUG DEUTSCH PARTS - PROTECTION HOSE PERF PG9 CONNECTOR ASSY 2 FEMALE PINS (Q3) Wire 18Awg white Wire 18Awg white/red CONT - TERMINAL, FEMALE 14-16 AWG HARN - CONNECTOR ASSY, 2-MALE-PIN PARTS - CABLE SEAL Valve plug 24VDC, 50VA HRNSS - PLUG CONNECTOR 4 POLE COMPLETE F TUBING SHRINK WRAP 3/4" DUAL WALL BLACK; SHRINK-WRAP TUBING 1/8" BLACK GPO-135 HARN - CABLE END SLEEVE 1.5 QMM TERMINAL TYPE AL-TWIN 2 X 1.5 - 8 BK #3 CONT - TERMINAL, RING AMP #36160 CONT - TERMINAL, RING 3/8" 12-10 AMP Connection piece 2-cavity female HARNESS - BUSHING, METRIPACK, 150 HARNESS - SEAL, WHITE, METRIPACK, 150 Connecting parts plug 64-pin CAT Connecting parts cover 64-pin CAT Connecting parts terminal lock 64-pin CA Connecting parts terminal socket 64-pin Connecting parts sealing plug 64-pin CAT TERMINAL, RING 1/4" 16 - 14 AMP #32961 TERMINAL, RING 3/8" AMP #34164 HARN - WIRE, 18 GA RED STRANDED WIRE 18AWG GREEN GXL SAE 6GXL-1801-04-P WIRE 16 GA GREEN STRANDED #11165 HARN - WIRE, 16 GA RED STRANDED #11165

SP 750-18 / 1000

98345494 30337546 30337578 10202361 30342976 98353524 98353523 30342975 30342977 30342971 10304730 30352200 30348142 30326152 10012649 30339289 30305266 30305223 98350313 30370596 30370597 98351876 98351877 98351878 98351879 98351880 30305668 30309453 30340864 30342299 30306795 30306792

January, 2012

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TOC

3.0 Final Assembly Shroud Installation......................................................................................................................62 Micellaneous...............................................................................................................................63 Exhaust System Installation........................................................................................................64

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TOC

Shroud Installation 98350292 30396825 3/8”X3” 30373894 3/8”FLAT

30373841 1/4”X3/4”

30396825 3/8”X3” 30373894 3/8”FLAT 98350290 - SP750-18 98354104 - SP1000

30391374 1/4-20

30373893 3/8” 30302568 3/8”LOCK 30373894 3/8”FLAT

30390100

30394628

30396138

30373233

30373894 3/8”FLAT

30396202

30389195 LOCK NUT

30396139

30391500 3/8”X1-1/2”

30396501

30373894 3/8” FLAT

KIT 30390273

30373231

30389195 3/8″ NYLOCK

30390254 30396237 10090384 3/8″X1-1/2″

30373233 30305112

30317570 30373894 3/8″ FLAT 30391355 3/8″ JAM NYLOCK

1 - 64

30396281 POSITION SO AN 30390273 OPEN DOOR WILL NOT HIT THE FENDER

SP 750-18 / 1000

January, 2012

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TOC

Micellaneous

30391374 1/4 NYLOCK 30303735 FLAT, 1/4"

30391024 M6X16 FHS (ANTI-SEIZE)

30389730

30390987

30303735 FLAT, 1/4" 30391417 1/4 - 20 X 1"

98323606

30390335

30392859 30330525

10008524

30392858

10081307 3/16” RIVET

30390336 30373841 1/4”X3/4”

30390183

30391369 1/4” FLAT

January, 2012

30373852 1/4” LOCK 30373857 1/4” PLAIN

SP 750-18 / 1000

3 - 65

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TOC

Exhaust System Installation 30392468

30395660

30396009 98346738

10001513 Screw M 12 x 25

30396008 CLAMP-BAND 3.5"

98346736

10001894 FLAT WASHER

98346801 30396008 CLAMP-BAND 3.5" 10001004 M8X25 98346739

10001572 M8 LOCK

98354029 EXHAUST GASKET 10001894 FLAT WASHER 10009876 Nut M 12

3 - 66

SP 750-18 / 1000

January, 2012

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TOC

4.0 Schematics Hydraulic Schematic...................................................................................................................66 98346646 - Electric Schematic SP 750-18.................................................................................67 98351793 - Electric Schematic SP 1000.....................................................................................68

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TOC

Hydraulic Schematic

1 - 68

SP 750-18 / 1000

January, 2012

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TOC

98346646 - Electric Schematic SP 750-18

January, 2012

SP 750-18 / 1000

4 - 69

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TOC

98351793 - Electric Schematic SP 1000

4 - 70

SP 750-18 / 1000

January, 2012

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TOC

5.0 Shipping Spare Parts and ries........................................................................................................70 98347141 - Cable Remote..........................................................................................................71 Safety Labels (1 of 4)..................................................................................................................72 Safety Labels (2 of 4)..................................................................................................................73 Safety Labels (3 of 4)..................................................................................................................74 Safety Labels (4 of 4)..................................................................................................................75

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TOC

Spare Parts and ries

10011339

30309007 (QTY 2) 30396184

ts

ar

P e

S

S p

ar

P

30

L

is t

5/ 30

5E

ENGINE MANUAL PARTS BOOK SAFETY MANUAL SAFETY MANUAL QUICK INDEX

30397522

5 - 72

SP 750-18 / 1000

January, 2012

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TOC

98347141 - Cable Remote

98347141

30391554

10209386 - BLOCK 30396339 - PUSH BUTTON

98349424 30356355

January, 2012

SP 750-18 / 1000

5 - 73

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TOC

Safety Labels (1 of 4) March, 2010

SP 750/1000

Standard Decal Package

To Order, call 1 - 888 - SCHWING (724 - 9464)

750/1000p1.ai

30332668 Instructions 30363822 Accum safety rules Do not bring remote control 30309999 WARNING: 14 30 near waterbox 30394025 30319867 This machine is 30312146 Throttle remote controlled 37 Warning: Safety Instructions: Before Opening 30354739 55 8 Donaldsons 13 Rules blocked pipeline Concrete pump air filter elements 9 30392275 30390178 29 Hyd oil only 10 Information: 30354742 WARNING: 53 46 SCHWING 5 x 26” Stop Agitator 2-3/8” 31 30390554A - SP 750-15 30390555A - SP 750-18 30336983 49 30390356A - SP 1000 WARNING: Protect 21 30391351A - SP 1000 HP eyes and ears 30354740 Accumulator

WARNING

Do not paint over this label/No pintar encima de ésta etiqueta

WARNING

Stop agitator before putting any solid object in hopper.

This machine is remote controlled and may start at any time. Stop engine before servicing unit.

ADVERTENCIA

Detenga el agitador antes de colocar un objeto sólido en la tolva.

30354742 01

ADVERTENCIA

Esta máquina funciona a control remoto y puede ponerse en marcha en cualquier momento. Apagar el motor antes de realizar el mantenimiento.

Concrete Pump


30309999 D

3-1/2”

30354739

Accumulator

30354740

CUIDADO WARNING

WARNING

Burn hazard. Do not touch hot engine or exhaust parts.

ADVERTENCIA

Peligro de quemaduras. No toque el motor ni piezas del escape calientes.



30336985 Safety Instructions: 22 Removing hopper grate

30364523 01

2”

WARNING

ADVERTENCIA No use esta maquinaria sin estar capacitado. Entienda las advertencias de los manuales de seguridad y de las calcomanías.

WARNING

30335000 B

SAFETY INSTRUCTIONS (Coupling) • Inspect couplings before each use. • Working pressure marked is for new and properly secured coupling. • External mechanical loading will reduce the working pressure. • Do not use snap couplings when the line may be dragged or pulled around rebar, obstructions, or cables. • Snap couplings must be maintained and adjusted properly. • Use gasket inside coupling to prevent concrete from bleeding liquid and causing line blockages. • Self-locking couplings lock when closed. • Install retaining pin in snap couplings to prevent inadvertent opening.


INSTRUCCIONES DE SEGURIDAD (Acoplamiento)

WARNING

Stay clear of pressurized concrete placing system.

Air pumped through the machine could injure the hose person. If air is sucked into the pump, signal operator to stop. If that fails, activate E-stop.

ADVERTENCIA Permanezca alejado del sistema de distribución de concreto presurizado

• Inspeccione el acoplamiento antes de cada uso. • La presión de trabajo marcada es para acoplamientos nuevos y correctamente fijados. • Las cargas mecánicas externas reducirán la presión de trabajo. • No use acoplamientos de fijación a presión cuando es posible que se arrastre o tire de la línea alrededor de varillas de refuerzo, obstrucciones o cables. • Se deben mantener y ajustar correctamente los acoplamientos de fijación a presión. • Use una junta dentro del acoplamiento para evitar que el concreto pierda líquido y cause obstrucciones en la línea. • Los acoplamientos de trabado automático se traban al cerrarse. • Instale pasadores de retención en los acoplamientos de fijación a presión para evitar que se abran inadvertidamente. Do not paint over this label/No pintar encima de ésta etiqueta

ADVERTENCIA

30370516

WARNING

Aire bombeado en la máquina puede lastimar al operador de manguera. Si entra aire a la bomba,indique al operador que pare. Si no lo hace, active parada 98336365

SAFETY INSTRUCTIONS

Recommended hand signals Señales de mano recomendadas

1.START

PUMP SPEED UP

2.

(2 golpecitos) (2 taps)

SLOW PUMP DOWN

6. ADD WATER 4-GALLONS

7. ALL DONE CLEAN UP

3. STOP PUMP

4. LITTLE BIT

5.RELIEVE

3. PARAR LA BOMBA

4.UN

5. 7. 6. ALIVIAR LA AÑADIR AGUA TERMINADO PRESIÓN 4-GALONES LIMPIAR

PRESSURE

1. 2. PRENDER LA BAJAR VELOCIDAD BOMBA ACELERAR A LA BOMBA

POCO


30303736 01


INSTRUCCIONES DE SEGURIDAD

30390507

Do not touch hydraulic oil leaks. Get immediate medical attention if oil penetrates skin.

ADVERTENCIA No toque las fugas de aceite hidráulico. Obtenga atención médica inmediata si el aceite penetra en la piel. 30344840 01

WARNING

61

3

30306123 Do not operate at pressure exceeding

41

SEE MFG Information: Deutz engine maintenance

Do not operate this machine without training. Understand the warnings in safety manuals and on decals.

30364523 WARNING: Burn hazard

Keep hands away from hydraulic cylinder. Stop pump when greasing.

ADVERTENCIA Mantenga las manos alejadas del cilindro hidráulico. Detenga la bomba cuando engrase. Do not paint over this label/No pintar encima de ésta etiqueta

30364521 A

WARNING

DIESEL ONLY SÓLO DIESEL

30381848 WARNING: 45


Explosion and fire hazard. Stop engine before refueling.

ADVERTENCIA

6

Peligro de explosión y incendio. Pare el motor antes de cargar combustible.

30349283 A


30354738 A

AGITATOR

30363631

Certified Compliance with ASME B30.27 Safety Standard

5900 Centerville Rd White Bear, MN 55127 Phone: 651-429-0999 www.schwing.com

SUBSIDIARY OF SUBSIDIARIA DE

This product is covered by one or more U.S. patents - see patent decal

MODEL MODELO

GmbH. Herne / Phone: (02325) 987-0 www.schwing.de

Este producto está cubierto por una o más patentes de Estados Unidos – vea la etiqueta

SERIAL # # DE SERIE

WEIGHT

LBS. PESO

MAX. HYD. PRESSURE PRESIÓN. HID. MAX.

TONGUE LBS. WEIGHT PESO DE ENGANCHE Sys. 1

30100673 01

44

WARNING

0039 30369730 B

Do not use hopper grate switch as on/off

Sys. 2

YEAR AÑO MAX.

SPM

MATERIAL PRESSURE

M Sys. 3

PSI PRESIÓN MATERIAL

Sys. 4

Sys. 5


35

30370516 43 W/S: Stay clear 30369730 of pressurized MA Certified 27 concrete 30349283 20 25 DIESEL ONLY 38 42 30335000 30344840 WARNING: 28 30364520 39 WARNING: WARNING: 30365188 Do not touch hydraulic Do not operate Information: oil leaks 30354738 WARNING: 30364521 WARNING: Stand clear without training Explosion Hazard AA hand Keep hands away of outrigger WARNING: signals from hydraulic 34 30362340 Breathing Hazard cylinder

98336365 WARNING: 56 Hose whip hazard 30390507 50 Fwd/Neutral/Rev (IF REQ)

Stand clear of outriggers when activating.

ADVERTENCIA

Apartase de los soportes cuando actuando.

30364520 B

51

30363631 Agitator function

30390178 Information: SCHWING 5 x 26”

49

8

30333578 Information: ESTOP

2-1/4”

48

30390207 Part and Operation Manuals

31

2-3/8”

WARNING Do not paint over this label/No pintar encima de ésta etiqueta

WARNING


30364523 WARNING: Burn hazard

1

30301733 Main I.D.

18

2-3/8”

2”

30390770 VIN Plate (if required)

30309999 WARNING: This machine is remote controlled

30390554A - SP 750-15 30390555A - SP 750-18 30390356A - SP 1000 30390351A - SP 1000 HP

46

30308020 Patents

41


30354742 WARNING: Stop Agitator


ADVERTENCIA Detenga el agitador antes de colocar un objeto sólido en la tolva.

ADVERTENCIA Esta máquina funciona a control remoto y puede ponerse en marcha en cualquier momento. Apagar el motor antes de realizar el mantenimiento. 30309999 D

WARNING Burn hazard. Do not touch hot engine or exhaust parts.

IMPORTANT

IMPORTANTE

You can order additional operation manuals, spare parts books, safety manuals and decal sets by ing us at: Schwing America, Inc. (800)-237-8960 7:00 AM to 5:00 PM Eastern Time Monday through Friday

Usted puede solicitar manuales de operacion, catalogos de refacciones, manuales de seguridad y juegos de calcomanias adicionales ando a: Schwing America, Inc. (800)-237-8960 DE 7:00 AM a 5:00 PM Hora del este DE LUNES A VIERNES


ADVERTENCIA

30354742 01

30333268 01

Peligro de quemaduras. No toque el motor ni piezas del escape calientes. Do not paint over this label/No pintar encima de ésta etiqueta

30364523 01

30390207

WARNING

62


3-1/2”


ADVERTENCIA No use esta maquinaria sin estar capacitado. Entienda las advertencias de los manuales de seguridad y de las calcomanías.

WARNING


38

30335000 B


ADVERTENCIA No toque las fugas de aceite hidráulico. Obtenga atención médica inmediata si el aceite penetra en la piel.

22

30344840 01

WARNING Keep hands away from hydraulic cylinder. Stop pump when greasing.


30364521 A

WARNING Explosion and fire hazard. Stop engine before refueling.

ADVERTENCIA Stand clear of outriggers when activating.


ADVERTENCIA



DIESEL ONLY SÓLO DIESEL Do not paint over this label/No pintar encima de ésta etiqueta

30349283 A

30354738 A

39

30364520 B


28 30354738 WARNING: Explosion Hazard

03/10

5 - 74

30336985 Safety Instructions: Removing hopper grate


30364520 WARNING: Stand clear of outrigger

SEE MFG Information: Deutz coolant maintenance

30349283 27 DIESEL ONLY

17

30333269 Important: Documentation /label reordering info 30344840 WARNING: Do not touch hydraulic oil leaks

25

enger Side and Driver Side

SP 750-18 / 1000

20 30335000 WARNING: Do not operate without training (inside box)


ADVERTENCIA Apartase de los soportes cuando actuando. 30364520 B

38


30364521 WARNING: Keep hands away from hydraulic cylinder

page2012 1 of 4 January,

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TOC


SP 750/1000



750/1000p2.ai

30350290 WARNING: Wheel loss

30345426 Appropriate oil Brand

24

30340149 Emergency Stop

26 Do not paint over this label/No pintar encima de ésta etiqueta

ADVERTENCIA Do not put solid objects in waterbox cleanout holes. NO!

Do not paint over this label

ADVERTENCIA

No inserte objetos sólidos en los agujeros de limpieza de la caja de agua.

Do not put solid objects in waterbox cleanout holes.

NO!

30355137 01

30319872 E

30337004 01


ADVERTENCIA WARNING

30309998 01

Manténgase alejado de la rejilla que cubren la tolva.

ADVERTENCIA Stay off hopper grates.


WARNING

No pintar encima de ésta etiqueta

WARNING

EMERGENCY STOP PARO DE EMERGENCIA ARRÉT D'URGENCE

WARNING


30355137 01


30319872 E

ADVERTENCIA Keep hands out of waterbox. Stop motor if access is required. Keep guards in place.

30355137 Do not put solid objects in waterbox (middle one under cover)

ADVERTENCIA No meta las manos a la caja de agua. Pare el motor si necesita tener . Mantenga las cubiertas cerradas.

WARNING

WARNING

WARNING

WATER PUMP bomba de agua

WARNING

Explosion hazard. Do not charge accumulator with oxygen or compressed air. Charge with dry nitrogen only.

Stored hydraulic energy. Release all hydraulic pressure and zero pressure on gauge before servicing.

ADVERTENCIA

ADVERTENCIA 30363630

Energía hidráulica almacenada. Aliviar toda la presión hidráulica y verificar que el manómetro indique presión cero antes de realizar el mantenimiento.

Peligro de explosión. No carger el acumulador con oxígeno ni aire comprimido. Cargar con nitrógeno seco solamente.

30363633 A

30309998 01



30334976 C

30324599 D

Keep hands out of waterbox. Stop motor if access is required. Keep guards in place.

ADVERTENCIA No meta las manos a la caja de agua. Pare el motor si necesita tener . Mantenga las cubiertas cerradas. Do not paint over this label/No pintar encima de ésta etiqueta

30319872 E


OUTRIGGER

Stay off hopper grates.


37

32

WARNING Keep hands out of waterbox. Stop motor if access is required. Keep guards in place.



30309998 WARNING: Do not stand on hopper grates 7

ADVERTENCIA


ADVERTENCIA

30354742 WARNING: Stop Agitator

Guardia de seguridad no estár faltar.


52

WARNING

WARNING Safety guard is missing.

30337004 01

23

30392272 Hyd oil only

(in any location)

No meta las manos a la caja de agua. Pare el motor si necesita tener . Mantenga las cubiertas cerradas.

30337004 Safety guard missing (Under cover)

24 Emergency Stop

30363822 Do not bring remote control near waterbox


30354742 01

WARNING

ADVERTENCIA



31

30319872 Keep hands out of waterbox

12

Safety guard is missing.

7

30340149

54


30309998 WARNING: Do not stand on hopper grates

NO!


ADVERTENCIA No inserte objetos sólidos en los agujeros de limpieza de la caja de agua. 30355137 01

12

NA 30363630 info: Outrigger function (if REQ) 30363633 Water pump (if REQ) WATER PUMP

OUTRIGGER

bomba de agua

30363630

19 54 30350290 WARNING: Wheel loss

30363633 A

30319872 Keep hands out of waterbox

30334976 Warning: Stored hydraulic energy

13 30324599 Dry nitrogen only


Bulldog jack 58 Specs (10,000 Lbs.+)

38

30309998 WARNING: Do not stand on hopper grates

7

30355887

33 Information:

30309999 WARNING: 8 This machine is remote controlled

MA Member 30354742


ADVERTENCIA

98336366 57 SAFETY INST: Ready mix drivers

ADVERTENCIA

30364520 B


WARNING



Esta máquina funciona a control remoto y puede ponerse en marcha en cualquier momento. Apagar el motor antes de realizar el mantenimiento. Do not paint over this label/No pintar encima de ésta etiqueta

31 WARNING:

WARNING

WARNING


Stop Agitator

Stay off hopper grates.

ADVERTENCIA Manténgase alejado de la rejilla que cubren la tolva.

30309999 D

30309998 01

30355887



ADVERTENCIA Detenga el agitador antes de colocar un objeto sólido en la tolva. 30354742 01


Keep hands out of hopper and valve assembly. See operation manual if access is required.

ADVERTENCIA No meta las manos a la tolva o válvula. Consulte el manual de operación si necesita tener . 30319869 D

926035 Bulldog jack Operation 98326986 Bulldog jack Caution

59

11

60 36

47

30319869 WARNING: Keep hands out of hopper and valve

5

30363739 30307689 WARNING: Rock Valve™ Keep hands out of concrete valve

30390179 Information: (small) SCHWING

30307386 Change filter schedule

4

15 Danger: 16 Danger: 30332962

30332963

2

de Si la C. lámpara 20 si la sobre los 6 filtro esta del cambieo cada aceite elementosel de aviso, cúbicos los cuando CHANGE lámpara metros LAST Cambiar ilumina OF tiene 10,000 primero. CAMBIO aviso no cada DATE lamp ÚLTIMO ocurra unidad DEL filter C. If que o lo dirty elementos FECHA CHANGE if the degrees meses, LAST 20 lamp, or OF CAMBIO DATE elements above filter yds3 ÚLTIMO filter oil is DEL 13,000 first. all when electrical FECHA CHANGE every occurs have Change LAST not OF CAMBIO illuminates doesthe elements whichever DATE ÚLTIMO unit DEL change6 months, FECHA CHANGE every LAST

IÓN ATENC

TION ATTEN

DATE

OF

DEL

CAMBIO

ÚLTIMO

FECHA

E 30307386

de pintar

Do

not

paint

over

this

ésta

etiqueta

encima

label/No

unidad TANTE ni de esta limpiar filtro el hidráulicos IMPOR pueden de aceite No se reemplazaroperación de de está Los filtros sucio” de desechables. Es tiempotemperatura TANT unit son de “filtro a usar. a una is on this volveraceite está indicadora una temperatura en algunas luz re-use the IMPOR oil filters and si el a que frío, la y la luz necesita

Se está debido to replace normal hydraulic Cleaning encenderse operating time The encendida. normal el aceite puede It is filter" sucio” are disposable. is at normal operación cuando "dirty Normal D oil “filtro not possible. 30301858 máquinas, de esté limpio. if the and the filter is neededthe indicadorael filtro is illuminated. when may temperaturelight aunque etiqueta temperature machines, lamp indicator de ésta encima operating on some"dirty filter" is clean. pintar this label/No because,cold the if the filter over paint even oil is Do not illuminate

40

30364522 Dry nitrogen only (small)

January, 2012 03/10

Top View,SP Front, Back and Oil Tank 750-18 / 1000

NING

30301858 Information: Disposable filter

e all

zero . Releas ing. WAR energy servic and lic re before IA hydrau pressu y gauge ENC nada. Stored lic on lica e ERT hydrau re almace indiqu el pressu ADVlica n hidráu etro r C presió 30334976 la manómrealiza a hidráu de el Energí toda que antes Aliviar ar cero to. etiqueta verific n ésta de presió nimien encima pintar mante label/No Do

INGcharge not or Do WARN dry with hazard. oxygen with Charge tor A el Explosion ed air. accumula only. TENCI carger compress . No ni aire D nitrogen ADVER nitrógeno 30324599 oxígeno explosión con de or con Cargar Peligro e. ido. acumulad ésta

de comprim solament encima seco pintar

Do

not

paint

over

this

label/No

etiqueta

not

paint

over

this

30334976 Warning: Stored hydraulic energy

19

5 - page 75 2 of 4

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TOC


SP 750/1000

Standard Decal Package 750/1000p3.ai

Item

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

1 1 1 1 1 1 3 3 1 1 1 3 1 1 1 1 1 1 2 2 1 2 2 1 2 1 2 2 1 1 4 3 1 1 1 1 2 3 2 1 2 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1


Description

WARNING

Safety decals MUST be replaced if they are damaged, faded, missing or unreadable for any other reason. Complete sets of decals may be ordered by unit serial number. Sets include outrigger load labels, but they DO NOT include metal plates, which can be ordered separately.

03/10

5 - 76

Part No.

INFORMATION, MAIN I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, DISPOSABLE FILTER.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, EXCESSIVE PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, CHANGE FILTER SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, ROCK VALVETM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, PATENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, DO NOT STAND ON GRATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY INSTRUCTION, 13 RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, IN CASE OF BLOCKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, KEEP HANDS OUT OF HOPPER AND VALVE . . . . . . . . . . . . . . . WARNING, DO NOT PUT HANDS IN WATERBOX . . . . . . . . . . . . . . . . . . . . WARNING, DRY NITROGEN ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY, ACCUMULATOR SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DANGER, LOCK OUT/TAG OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BILINGUAL MAGNETIC TAG, DO NOT OPERATE . . . . . . . . . . . . . . . . . . . . INFORMATION, ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, STORED HYDRAULIC ENERGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, DO NOT OPERATE WITHOUT TRAINING . . . . . . . . . . . . . . . . . . . . WARNING, EYE/EAR PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY INSTRUCTIONS, HOPPER GRATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, SAFETY GUARD IS MISSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, DO NOT TOUCH HYDRAULIC OIL LEAKS. . . . . . . . . . . . . . . . . . . INFORMATION, TEXACO OIL SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, DIESEL ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, STOP ENGINE BEFORE REFUELING . . . . . . . . . . . . . . . . . . . . . INFORMATION, CONCRETE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, STOP AGITATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, DO NOT INSERT SOLID OBJECT . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, MA MEMBER .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, CEMENT DUST . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION,AGITATOR FUNCTION PLATE . . . . . . . . . . . . . . . . . . . . . WARNING, KEEP HANDS OUT OF CONCRETE VALVE . . . . . . . . . . . . . . . . . . WARNING, DO NOT BRING REMOTE CONTROL NEAR WATERBOX . . . . WARNING, STAND CLEAR OF OUTRIGGERS . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, KEEP HANDS AWAY FROM HYDRAULIC CYLINDER . . . . . . . . . . WARNNG, DO NOT CHARGE ACCUMULATOR WITH OXYGEN . . . . . . . . . . WARNING, BURN HAZARD . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, AA HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, MA CERTIFIED .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING/SAFETY INST, STAY CLEAR OF PRESSURIZED CONCRETE . . . WARNING, DO NOT USE HOPPER GRATE INTERLOCK FOR ON/OFF . . . . INFORMATION, SCHWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, SCHWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, PARTS AND OPERATION MANUAL . . . . . . . . . . . . . . . . . . INFO, SP 750-15/750-18/1000/1000 HP . . . . . . . 30390554 30390555 30390356 INFORMATION, FWD/NEUTRAL/REV (if required). . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, VIN PLATE (if required). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, HYDRAULIC OIL ONLY (LARGE) . . . . . . . . . . . . . . . . . . . . . . INFORMATION, HYDRAULIC OIL ONLY, (SMALL) . . . . . . . . . . . . . . . . . . . . . . . WARNING INSTRUCT, TIRE LOSS HAZARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARNING, HOSE WHIP HAZARD, AIR PUMPED. . . . . . . . . . . . . . . . . . . . . . . . SAFETY INSTRUCTIONS, MIXER DRIVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, BULLDOG JACK SPECS (Use proper weight) . . . . . . . . . . . . . CAUTION: BULLDOG JACK . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . INFORMATION, BULLDOG JACK OPERATION . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, DEUTZ ENGINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . INFORMATION, DEUTZ COOLANT MAINTENANCE . . . . . . . . . . . . . . . . . . . . . .

List of Quantities and Part Numbers

SP 750-18 / 1000

CODE:

30100673 30301858 30306123 30307386 30307689 30308020 30309998 30309999 30312146 30319867 30319869 30319872 30324599 30332668 30332962 30332963 30333269 30333578 30334976 30335000 30336983 30336985 30337004 30340149 30344840 30345426 30349283 30354738 30354739 30354740 30354742 30355137 30355887 30362340 30363631 30363739 30363822 30364520 30364521 30364522 30364523 30365188 30369730 30370516 30381848 30390178 30390179 30390207 30391351 30390507 30390770 30392272 30392275 30350290 30394025 98336365 98336366 98326985 98326986 98326987 SEE MFG SEE MFG

I = Informational D = Danger W = Warning C = Caution S = Safety Instructions

Code I I W I I I W W S W W W W S D D I I W W W S W I I I I I I I W W I W I W W W W W I I I W/S W I I I I I I I I W I W S C I I I I

page 3 of 4

January, 2012

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TOC


SP 750/1000


To Order, call 1 (800) 328-9635

750/1000pg4.ai

ATTENTION

WEIGHT

LBS. PESO

MAX. HYD. PRESSURE PRESIÓN. HID. MAX.

Sys. 1

30100673 01

Este producto está cubierto por una o más patentes de Estados Unidos – vea la etiqueta

SERIAL # # DE SERIE TONGUE LBS. WEIGHT PESO DE ENGANCHE

YEAR AÑO MAX.

SPM

Sys. 2

MATERIAL PRESSURE

M

PSI PRESIÓN MATERIAL

Sys. 3

Sys. 4

Sys. 5

1

IMPORTANTE Los filtros de aceite hidráulicos de esta unidad son desechables. No se pueden limpiar ni volver a usar. Es tiempo de reemplazar el filtro si el aceite está a una temperatura de operación normal y la luz indicadora de “filtro sucio” está encendida. Se necesita una temperatura de operación normal debido a que en algunas máquinas, cuando el aceite está frío, la luz indicadora de “filtro sucio” puede encenderse aunque el filtro esté limpio.


2

DATE OF LAST CHANGE

DATE OF LAST CHANGE

DATE OF LAST CHANGE

FECHA DEL ÚLTIMO CAMBIO



3


WARNING

Esta máquina funciona a control remoto y puede ponerse en marcha en cualquier momento. Apagar el motor antes de realizar el mantenimiento. Do not paint over this label/No pintar encima de ésta etiqueta

8


30309999 D

30309998 01

a etiquet e ést a ad

GENCIA ER EM

m

PARO

DE

Accumulator

25

27

29


36 37 38

21

30335000 B

22

32


31

WARNING

NO!

AGITATOR


ADVERTENCIA


ADVERTENCIA

WARNING

No use esta maquinaria sin estar capacitado. Entienda las advertencias de los manuales de seguridad y de las calcomanías.

WARNING WARNING

30349283 A

30344840 01

CUIDADO WARNING

30354738 A

Concrete Pump


33


35

30355887

30354742 01

34 WARNING


Burn hazard. Do not touch hot engine or exhaust parts.

WARNING

ADVERTENCIA

40

SAFETY INSTRUCTIONS

Recommended hand signals Señales de mano recomendadas

(2 golpecitos) (2 taps)

30364521 A


ADVERTENCIA Apartase de los soportes cuando actuando. 30364520 B

INSTRUCCIONES DE SEGURIDAD

ADVERTENCIA


SAFETY INSTRUCTIONS (Coupling)

30363631

30355137 01

Keep hands away from hydraulic cylinder. Stop pump when greasing.

39

14

ADVERTENCIA

20


DIESEL ONLY SÓLO DIESEL

30324599 D


30334976 C

30


30354739


l/No pintar en abe ci sl



28

ADVERTENCIA

WARNING

Energía hidráulica almacenada. Aliviar toda la presión hidráulica y verificar que el manómetro indique presión cero antes de realizar el mantenimiento.

19



WARNING

WARNING


No toque las fugas de aceite hidráulico. Obtenga atención médica inmediata si el aceite penetra en la piel.

13

ADVERTENCIA

Explosion and fire hazard. Stop engine before refueling.

26

Peligro de explosión. No carger el acumulador con oxígeno ni aire comprimido. Cargar con nitrógeno seco solamente.

30319869 D

Stored hydraulic energy. Release all hydraulic pressure and zero pressure on gauge before servicing.



23

ADVERTENCIA

WARNING

ADVERTENCIA

24

30337004 01

A

E NC

ADVERTENCIA

30333578

ADVERTENCIA

Keep hands out of hopper and valve assembly. See operation manual if access is required.



18

30333268 01

WARNING

EMERGENCY STOP PARO DE EMERGENCIA ARRÉT D'URGENCE

WARNING

No meta las manos a la tolva o válvula. Consulte el manual de operación si necesita tener .

11

GENCY STO ER P

i not pa nt over t hi

17 WARNING


M

30319872 E



RÉT D’URG E

Usted puede solicitar manuales de operacion, catalogos de refacciones, manuales de seguridad y juegos de calcomanias adicionales ando a: Schwing America, Inc. (800)-237-8960 DE 7:00 AM a 5:00 PM Hora del este DE LUNES A VIERNES

Do

IMPORTANTE

12

AR

16

IMPORTANT

E

9 You can order additional operation manuals, spare parts books, safety manuals and decal sets by ing us at: Schwing America, Inc. (800)-237-8960 7:00 AM to 5:00 PM Eastern Time Monday through Friday

ADVERTENCIA No meta las manos a la caja de agua. Pare el motor si necesita tener . Mantenga las cubiertas cerradas.

30319867 C

WARNING



Alivie la presión antes de destapar una tubería bloqueada, invirtiendo para ello la bomba. Vea el manual. Do not paint over this label/No pintar encima de ésta etiqueta

10

ADVERTENCIA Stay off hopper grates.

WARNING Keep hands out of waterbox. Stop motor if access is required. Keep guards in place.

ADVERTENCIA


ADVERTENCIA

Safety guard is missing.

30307386 E

Before opening a blocked pipeline, relieve pressure by reversing pump. See manual.

WARNING

15

6

5

4

30301858 D

Cambiar los elementos del filtro si la lámpara de aviso ilumina cuando el aceite esta sobre 20 C. Si la unidad no tiene lámpara de aviso, cambie los elementos cada 10,000 metros cúbicos o cada 6 meses, o lo que ocurra primero.

DATE OF LAST CHANGE FECHA DEL ÚLTIMO CAMBIO

WARNING

7

ATENCIÓN

Change all filter elements if the dirty filter lamp illuminates when oil is above 20 degrees C. If unit does not have electrical filter lamp, change the elements every 13,000 yds3 or every 6 months, whichever occurs first.

IMPORTANT The hydraulic oil filters on this unit are disposable. Cleaning and re-use is not possible. It is time to replace the filter if the oil is at normal operating temperature and the "dirty filter" indicator light is illuminated. Normal operating temperature is needed because, on some machines, when the oil is cold the "dirty filter" lamp may illuminate even if the filter is clean.

Peligro de explosión. No cargar el acumulador con oxígeno ni aire comprimido. Cargar con nitrógeno seco solamente. Do not paint over this label/No pintar encima de ésta etiqueta

Peligro de quemaduras. No toque el motor ni piezas del escape calientes. Do not paint over this label/No pintar encima de ésta etiqueta

41

1. 30364523 01

42

START PUMP SPEED UP

2.

SLOW PUMP DOWN

1. 2. PRENDER LA BAJAR VELOCIDAD BOMBA ACELERAR A LA BOMBA

3. STOP PUMP

4. LITTLE BIT

5. RELIEVE PRESSURE

3. PARAR LA BOMBA

4. UN POCO

5. 7. 6. ALIVIAR LA AÑADIR AGUA TERMINADO PRESIÓN 4-GALONES LIMPIAR


6. ADD WATER 4-GALLONS

43

7. ALL DONE CLEAN UP

Certified Compliance with ASME B30.27 Safety Standard

0039 30369730 B

This product is covered by one or more U.S. patents - see patent decal

MODEL MODELO

GmbH. Herne / Phone: (02325) 987-0 www.schwing.de

30354740

SUBSIDIARY OF SUBSIDIARIA DE

5900 Centerville Rd White Bear, MN 55127 Phone: 651-429-0999 www.schwing.com

30303736 01

30364522 01

• Inspect couplings before each use. • Working pressure marked is for new and properly secured coupling. • External mechanical loading will reduce the working pressure. • Do not use snap couplings when the line may be dragged or pulled around rebar, obstructions, or cables. • Snap couplings must be maintained and adjusted properly. • Use gasket inside coupling to prevent concrete from bleeding liquid and causing line blockages. • Self-locking couplings lock when closed. • Install retaining pin in snap couplings to prevent inadvertent opening.

INSTRUCCIONES DE SEGURIDAD (Acoplamiento) Stay clear of pressurized concrete placing system.

ADVERTENCIA Permanezca alejado del sistema de distribución de concreto presurizado

• Inspeccione el acoplamiento antes de cada uso. • La presión de trabajo marcada es para acoplamientos nuevos y correctamente fijados. • Las cargas mecánicas externas reducirán la presión de trabajo. • No use acoplamientos de fijación a presión cuando es posible que se arrastre o tire de la línea alrededor de varillas de refuerzo, obstrucciones o cables. • Se deben mantener y ajustar correctamente los acoplamientos de fijación a presión. • Use una junta dentro del acoplamiento para evitar que el concreto pierda líquido y cause obstrucciones en la línea. • Los acoplamientos de trabado automático se traban al cerrarse. • Instale pasadores de retención en los acoplamientos de fijación a presión para evitar que se abran inadvertidamente. Do not paint over this label/No pintar encima de ésta etiqueta

30370516

44

46

45

47

30390178

30390179

48

30390207

SP 750xx/1000 49

50

30390507

52

53

51 Do not paint over this label/No pintar encima de ésta etiqueta

WARNING Air pumped through the machine could injure the hose person. If air is sucked into the pump, signal operator to stop. If that fails, activate E-stop.

ADVERTENCIA

55

54

Aire bombeado en la máquina puede lastimar al operador de manguera. Si entra aire a la bomba,indique al operador que pare. Si no lo hace, active parada

30390507

98336365

56

57

58

59

coolant

60

3/10 January, 2012

61

62

Decal Identification SP 750-18 / 1000

page 4 of 4 5 - 77

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6.0 Options Outrigger Assembly.....................................................................................................................80 Outrigger Valve Plumbing...........................................................................................................81 Dual Axle Assembly....................................................................................................................82 Dual Axle Chassis Assembly (1 of 3)..........................................................................................83 Dual Axle Chassis Assembly (2 of 3)..........................................................................................84 Dual Axle Chassis Assembly (3 of 3)..........................................................................................85 Dual Axle Fender Assembly........................................................................................................86 Water Pump Tube Assembly.......................................................................................................87 Water Pump/Compressor Tube Assembly w/Hydraulic Outriggers................................. 88 Water Pump Assembly................................................................................................................89 Water Pump Installation..............................................................................................................90 Air Compressor Assembly...........................................................................................................91 Air Compressor Plumbing...........................................................................................................92 10179966 - Air Compressor Breakdown.....................................................................................93 Agitator and Water Pump Valve Installation................................................................................94 Agitator Motor and Water Pump Hydraulic Hoses......................................................................95 Auxiliary Hydraulic Circuit Installation.........................................................................................96 Air Compressor Circuit Installation..............................................................................................97 Vibrator Assembly.......................................................................................................................98 Stroke Counter............................................................................................................................99 2-Point Lifting Frame.................................................................................................................100

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Outrigger Assembly

10001280 M12 NYLOCK 10001896 M12 FLAT

10001531 M12X50 30367910 (PAIR) 10129840 M12 SKM

30390991 (PAIR)

30390885

6 - 80

SP 750-18 / 1000

January, 2012

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Outrigger Valve Plumbing 30100521

30394810

10001822 M8X40

10008083 10050169 8X550

30391428

30301940

30397411

30329777 10008084

10018484 10018570 8X700 TO TANK 30390975

10144059 30301940 10007518 M8X75 30301940

30397417

10018570

10050170 8X650

10008083

10010371 M8 FLAT

30322801

10008100

10018570

10045794 8X300

10052338 8X350

30301217

10008084

30309974 10010371 M8 FLAT

10018570 30303761

30390400 1.1MM

10144059 10008083

10004685

10008084

10001808 M8X25 10018484 8X700

10018570

10144059

10098752 M8 NYLOCK 30316981

10001822 M8X40

10098752 M8 NYLOCK

30390400 1.1MM

10008100

10018570 30390975

30391428

10018570

30390033

10025658 8X1100

30394810

30390050

10018570

10010371 M8 FLAT 10018570 10098752 M8 NYLOCK

10001808 M8X25

10008083

10050169 8X550

10018570 10144516

10008100 10004685

10008084 10045794 8X300

10018570

10008100

10052338 8X350

10018570 10144516

January, 2012

SP 750-18 / 1000

6 - 81

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Dual Axle Assembly

30391431

30390508 (WELD)

HEAT SHRINK EACH WIRE AND ALL TOGETHER TO WIRING HARNESS 30391374 1/4″ NYLOCK

30391818 30391602 30373841 1/4-20X3/4″

BUTT SPLICE AND GROUND BOTH SIDES

6 - 82

SP 750-18 / 1000

January, 2012

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Dual Axle Chassis Assembly (1 of 3)

30391307

10008083

30307401 30392687 10008083 10008083 30303761

30397304 OPTIONAL

30312810 10002507 10008084 10008149 10002490

30358402 5/8″ X 2-1/2″ GR8 30391038 5/8″ FLAT

30307401

10008149

10008083

10002490

30321557 30396181

30395649

30321557

10008122

10008122

30391038 5/8″ FLAT

30393732

30391368 5/8″ NYLOCK

30393732

10001859 M10X25

10001143 M10 FLAT

January, 2012

10001283 M10 NYLOCK

SP 750-18 / 1000

6 - 83

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Dual Axle Chassis Assembly (2 of 3) 7 POLE PLUG

10090403 1/4″ NYLOCK 30391369 1/4″ FLAT

30303275

BLUE

30303719

BROWN

30373841 1/4″X1-1/4″

TAILIGHT HARNESS

RED GREEN 1

30396184 30395669

30394168

30391304

3

5

BLUE GREEN YELLOW BROWN

BLACK BLACK

30392299 M16X40

1001286 M16 NYLOCK 30391038 5/8″ FLAT GR8

2

4

WHITE/BLACK

6

BREAK-AWAY SWITCH 30392300 M20X60 120 FT-LB MIN

30390071

30373893 3/8-16 30391503 30330552

30391360 3/4″ FLAT GR8 30392112 M20 CROWN

30392895

98333188 -- CHROME

6 - 84

30394311 -- STEEL 30396305 -- ALUMINIUM

SP 750-18 / 1000

January, 2012

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Dual Axle Chassis Assembly (3 of 3) 30390255

30396095 1/2”

30396096 3/8” 10001283 M10 NYLOCK

30390424

30301976 30390519 30373513

30396471

10011143 M10 FLAT

30373491

10001861 M10X30

30390255

10011143 M10 FLAT

30390425

30373491

30373513 30390519

30396471

30301976

10001283 M10 NYLOCK

10001280 M12 NYLOCK

10011143 M10 FLAT

30390443 30372952 10001519 M12X35

30373471

30373838

30397359 (SET)

30397331-LH 30397330-RH

30397393

30390246

January, 2012

SP 750-18 / 1000

6 - 85

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Dual Axle Fender Assembly

10001871 M10X45

30394022

10011143 M10 FLAT 10001283 M10 NYLOCK

10001252 M8X45

30397335

10010371 M8 FLAT 10098752 M8 NYLOCK

6 - 86

SP 750-18 / 1000

January, 2012

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Water Pump Tube Assembly

10008083 30307275 - 40”

NOTE: IF WATER PUMP IS NOT INSTALLED FITTINGS MUST BE CAPPED

10008084 10008083 30305871 - 69”

10018570

10008084

10001748 10006804 10000151

January, 2012

SP 750-18 / 1000

6 - 87

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Water Pump/Compressor Tube Assembly w/Hydraulic Outriggers

10008083 30307275 - 40”

NOTE: IF WATER PUMP IS NOT INSTALLED FITTINGS MUST BE CAPPED

10008084 10008083 30305871 - 69”

10018570

10008084

10001748 10006804 10000151

6 - 88

SP 750-18 / 1000

January, 2012

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Water Pump Assembly 30301976 30302180 30396401

30396547

30302180 30301976

30396158 30373453 30309420

30304321

30394058

30302117 30309420

10171567 30303372 30396471 10000995 M8X16 SHC 10138329 M8 LOCK 30302837 10170889

10164399 10050289 10011759 10174462 10170752 10138329 M8 LOCK

10001251 M10 10030252 10144059

10126649 5/16-18X1-1/4″ SHC 10170890

30302673 GARDEN SPRAY NOZZLE

10030252

30301987 50 FEET 3/4″ GARDEN HOSE 300 PSI

10008100

10008084

10192670 M10X120

10018570

January, 2012

SP 750-18 / 1000

6 - 89

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Water Pump Installation

10001808 M8X25 10129842 M8 SKM

10018483 8X900 10050174 8X1000

10018483 8X900

SP 750-18 / 1000

TO AGITATOR AND WATERPUMP VALVE

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Air Compressor Assembly

30392298 (4) 8 X 16

10176578

30392298 (4) 8 X 20 10129842 SKM 8

30365850

98341618

10179966

10010371 WASHER DIN 125 10098752 M8 NYLOCK

10001862 10 X 35

98341621

10129842 SKM 8

98339814

30392298 (4) 8 X 20

98339813

10129840 (3) SKM 12 10001519 (3) 12X35

10011143 (2) M10 FLAT 10001283 (2) M10 NUT

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Air Compressor Plumbing

10011003

10012572 10006877

10018487

10144069 10011003

10012572

98341620 30373453

10006877

10030252 10018570

30373447

30373447

10030252 10144059 10008084

10018484 8X700

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TO AGITATOR AND WATERPUMP VALVE

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10179966 - Air Compressor Breakdown

10162302

10179967 10129842 10001822 10170752

10136867 10171555

10179966

10162302 10187256 - FILTER 10188523 - FILTER COVER

10170388- SEPARATOR KIT 10196759 - VALVE 10196760 - SEAL 10217243 - THERMOSTAT 10217244 - O-RING

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Agitator and Water Pump Valve Installation

10008083 (3) GS 12-L 30338949 10008084 WS 12-L

30306479 10018570 (3) EWSD 12-L

10008083 (3) GS 12-L 30338949

30301940 (4) 12 x 9/16" 30390975 (2) G12/34-16UNF

10008083 (3) GS 12-L

10018570 (3) EWSD 12-L

30390213 30392057 30390975 (2) G12/34-16UNF

M8X75

10010371 M8 FLAT 10098752 M8 NYLOCK

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Agitator Motor and Water Pump Hydraulic Hoses

10018484 8X700 10019121 ELSD 12-L

10050172 8X800

10050171 8X750

FROM WATER PUMP INTALLATION 10025656 8X600

10025113 8X500

10025656 8X600

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Auxiliary Hydraulic Circuit Installation 10000328 10030252 10025658 8X1100

10008004

10001505

10018850

10008110 10049943 16X800

DEUTZ ASSEMBLY

10052338 8X350 LOCTITE 10023648 10023647

10023647

10023648 10144059 10019729 10018570 30390975

10050168 8X450 10008072

10018570 30390975

30390167

10011311 M8X65

30396170

30390975

10018570 10010371 M8 FLAT 10098752 M8 NYLOCK

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Air Compressor Circuit Installation 10000328 10030252

10025658 8X1100

10009272

10049943 16X800

10001505 10008110

10018850 10050170 8X650

DEUTZ ASSEMBLY

LOCTITE

10008084

10018570 10050168 8X450

10019729

10018570

10008072 30390975

10018570

30395243

30390975

10025113 8X500 10050169 8X550

10011311 M8X65

30396170

10010371 M8 FLAT

30390975 10018570

10098752 M8 NYLOCK

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Vibrator Assembly

Standard 2 3/8” Gap Stitch Weld 1.5” X 1.5” 1.5” X 1.5”

European Center on Grate

30394047 - Standard Grate 30391115 - European Grate 1 3/4”

VIBRATOR 10072108 - 12V 10072107 - 24V

30396164 (4) M8 x 55 10010371 (8) DIN 125

30392127

20.5”

10” Cut 1” Hole

10010371 (8) DIN 125 10098752 (4) NYLOCK

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Stroke Counter

SET BRACKET AS SHOWN AND SLIDE TOWARDS OPERATOR’S SIDE UNTIL STOP BLOCKS LOCATE. DRILL HOLE THROUGH PLATE FOR 3/8″ BOLT. INSTALL PROXIMITY SWITCH AND WIRE COUNTER. ADJUST DISTANCE OF PROXIMITY SWITCH TO SLEWING CYLINDER PIN UNTIL CLOSE ENOUGH FOR SIGNAL TO ON COUNTER. (APPROXIMATELY 1/8″ )

30391203

30391644

30392078

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2-Point Lifting Frame

98353148

30373954 HHCS 5/8” x 2 1/4” 30391038 5/8” FLAT

30391038 5/8” FLAT

30396529 HHCS 5/8” x 3 1/2”

30391038 5/8” FLAT

30391038 5/8” FLAT

30391368 5/8” NYLOCK

30391368 5/8” NYLOCK

30391038 5/8” FLAT

30391368 5/8” NYLOCK 30391038 5/8” FLAT

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Appendix A Hayes Coupling Installation......................................................................................................100

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Hayes Coupling Installation Hayes Coupling 40 lb.-ft.

1. Install Hayes coupling to engine flywheel. Torque bolts to 40 lb.-ft. 2. Install pump mounting plate to engine bellhousing. Torque bolts to 40 lb.-ft.

Pump Mounting Plate

40 lb.-ft.

Dial Indicator 3 Locate dial indicator magnet on face of Hayes coupling. Zero Position

4. Locate dial indicator on pump mounting plate. Set the dial indicator to the 0 degree position.. Once the dial indicator is touching the pump mounting plate, move dial indicator towards pump mounting plate until the needle makes one full revolution in the negative direction Lock dial indicator in place.

0˚ 270˚

90˚ 180˚

5. Zero dial indicator by turning face plate until needle points to zero. Dial Indicator Magnet

Positive

6. Rotate engine crankshaft, recording run-out measurements at 90 degree intervals. Be sure to record whether the needle moves in the positive or negative direction.

0 5

10

5

.0005in 15

Negative

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10

7. If all measurements are less than 0.009", proceed with assembly. Grease pump shaft and inside of coupling with grease supplied with coupling. If grease is not supplied with coupling use Texaco Coupling Grease, SAI p/n 30365450. 8. If measurements exceed 0.009", SAI Quality department or SAI Engineering department.

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SCHWING AMERICA INC. PRODUCT WARRANTY Schwing America, Inc. (“Schwing”) warrants its new equipment against defects in material and workmanship under normal use and service, and which shall not have been subject to misuse, negligence or accident, for a period of one year from the date of purchase Schwing will, at its option, replace or repair free of charge, FOB Schwing warehouse such part or parts thereof as in its reasonable judgement shall be deemed defective. Your Schwing equipment is designed to operate with only Schwing OEM products. Use of other products may void the warranty and may not be covered by the Schwing warranty. This warranty does not obligate Schwing to bear the cost of transportation of such parts to or from Schwing warehouse. This warranty shall not apply to any equipment manufactured by Schwing which shall have been loaded or operated beyond its rated capacity as specified by Schwing. Damage resulting from improper installations, alterations or neglect of recommended maintenance will be considered as misuse and not as a defect. Certain parts of the equipment, such as but not limited to, the pumping cylinders, pumping rams, concrete pump systems, mixer drums, chutes, etc., are subject to normal wear. This normal wear is not covered under this warranty. On boom units, structural components such as weldments provided by Schwing are warranted on a limited, prorated basis for a period of ten years provided current structural inspections have been conducted and necessary repairs have been made in accordance with the American National Standard, ASME 830.27, Material Placement Systems. All warranties must be submitted within sixty days of the invoice. Exceptions will be made for stock parts orders. Spare parts are warranted for a period of six-months and subject to the same limitations as new equipment. No labor will be granted for equipment out of the warranty period. SCHWING SHALL HAVE NO LAIBILITY TO THE BUYER OF SUCH EQUIPMENT OR OTHER PERSON FOR INCIDENTAL DAMAGES, SPECIAL DAMAGES, CONSEQUENTIAL DAMAGES OR OTHER DAMAGES OF ANY KIND OR NATURE WHATSOEVER, WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT, NEGLIGENCE OR OTHER TORT, OR OTHERWISE, EVEN IF SCHWING SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE. For all other purposes hereof, the term “consequential damages” shall include lost profits, penalties, delay damages, liquidated damages or other damages and liabilities which the buyer shall be obligated to pay or which the buyer may incur based upon, related to or arising out of its contracts with its customers or other third parties. In no event shall Schwing be liable for any amount of damages in excess of the amounts paid by the buyer for goods or services as to which a breach of contract has been determined to exist. The parties expressly agree that the price for the goods and the services was determined in consideration of the limitation on damages set forth herein and such limitation has been specifically bargained for and constitutes an agreed allocation of risk which shall survive the determination of any court of competent jurisdiction that any remedy herein fails of its essential purpose. Schwing reserves the right to make changes and improvements in its product without incurring any obligation to install any such changes or improvements in its products previously manufactured. Schwing makes no warranty of its outside purchased components or accessory equipment such as, but not limited to, truck chassis, engines, transmissions, gear cases, tires, wheels, tools, etc., the same being subject to the warranties of their respective manufacturers. Without limiting the generalities of the foregoing THERE IS NO OTHER REPRESENTATION OR WARRANTY, EXPRESS OR IMPLIED, WITH RESPECT TO NEW CONCRETE EQUIPMENT AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. 1075153.2

2021 SA REV.F/8/07

SCHWING AMERICA, INC

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