Production Process Audit Checklist 6d624o

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Production Process Audit Checklist Supplier: Part #:

Location: E/C: -

Approval Status:

PGW Supplier Development Engineer:

Ye s

No

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Date: Part Name:

PRODUCTION APPROVAL REQUIREMENT

COMMENTS

Are part design records (blueprints) available? Are Part Submission Warrants available for each part number? Is an acceptable process flow diagram available? Is an acceptable control plan available and verified by a walk through? Is an acceptable DFMEA available? Is an acceptable PFMEA available? Is there an acceptable Product Development Plan (Timing Chart)? Is there an acceptable Tool Progress Report? Is there an acceptable Inspection Standard? Is there an acceptable Engineering Change Log? If needed, has a Launch Plan been developed? Have PGW APQP checklists been utilized and reviewed? Has the PGW SNN & SA process been reviewed with the supplier? Have key personnel involved been designated? ( Lists) Are there key characteristics defined? Has the receiving PGW plant participated in designating key product characteristics? Are gauges/fixtures available for measuring key product characteristics? Are acceptable measurement system analysis (GRR) study results available for key characteristics? Are machine capability study results for each key characteristic acceptable? Are Measurement Result Sheets available for all blueprint dimensions? Is there an acceptable validation plan available covering material, performance, and durability tests? Has an acceptable Run @Rate been scheduled? Conducted? If applicable, is there an acceptable Appearance Approval Report? Are physical production approval samples available from each process/mold/cavity? Has final product packaging been approved by PGW? Has the PGW receiving plant notified the supplier of labeling requirements? Is there a documented system for lot traceability, including partial containers and reworked parts? Are unique production lot numbers used? Have PPAP sample run parameters been met? Min production run size, PPAP sample size, capability sample size, variable or attribute studies, Have known problems with similar part(s) been reviewed and addressed? Is there an acceptable documented corrective action system? Has past responsiveness to corrective actions been acceptable? Has the PGW receiving plant communicated incoming receiving requirements? Are applicable work instructions and specification sheets available at the workstations? Where applicable, is mistake proofing utilized in the process?

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27 28 29 30 31 32 33 PGW Revision 0

QA4.SQM.01.19 4/7/09

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Production Approval Comments & Follow-up Sheet Supplier: Part #:

Element number

PGW Revision 0

Location: E/C: -

Issue / Action

Date: Part Name:

Responsibility

Target date

QA4.SQM.01.19 4/7/09