Hks Ssqv4 Installation Manual Scan 2c2bs

WffiW &{,t

i? iJ,rZ.-'f

ryffi#fEg

9p14ff c {*ffi

L

z'-l\*saVvs64.r

frs8

( ( /: t t. r,

AE

H

I{FHHiit; 9.tr

$iilr ( i: * L'

l.

ggi$gts#

5\C

71008-AK00l

:-i.No

iAffi

;;g! E

ii!.;h;?*

K*d{*.s**urwwyh

E04531

K00140.00 2011t3!25#rt ver.3-r.01

lf, u Dri g:OHtJHKST,-/{-SOVtV+.7

{stffirl5. *atr) {i*)r ; v. ,-

. 17

ttljFr\!tfr,'trj8#t:6t)t]rt lf {r,f ?" n{itttt,ir.f*F!*fi1:tit*t.

a1{ rJ$7liH^Et:;ad s n rr.6fi* t+'.}ttr J{F,H < ri d t,'.. €HKS.1 -rt-SCvlViJ, t-,f:*'r'-)r-6-Azn-/l)vi\)vJafdfl+l:f

1,2r\tt47fit:.**'q 6*Sri?fit*l{il

1 59[&'('f,

,)tltt't':a4i.t-.v)+fl7)^( td'""/(t{slj. Fi*t|J+ i l-l*/JtJi,*rt-sov 3Afto+.- l."c? *Ht:tr{ntt .u#. A"/i s(.)vgffi(/))7>t4 , F8.(t**r$rg.g3ttl .t?,, A€ i4ia$ rr t 1: i.{tQl..{E;t4(j L_u. ;Ft:CffL,-1"''r{ Ss;B-ttti.t H:-+i t'6$tSXi.:'118& f ;F{f H L t l- I i-.1 j S tl t;lF€t--rr\ ( ls. EiIT l1-'tI t OA4I t €'"'r'rr * { {.. - i.,':..t . I .".' r.,fi ., /: d ,,, *t,.'--,!;. i6i€ @2F*#6!'trti -:.ti;1ifigrp fiie,*riqJ",rc?n{. 11ffi1'6Hffi. */: ts$€t{*ffi?5::ti-f * *. : - , 3 ,t 1.. ,.t, *" $f;tt#liit;J r' .t L a'ta * {" , I

.

.'-)r\ @6

a{t;i,!/': i.,|1r}:! t

*s

i;

AA

Er,\

"rl

.

ff {*Si 6 6 91 t; ;iEi d ft /:

S cD

J"

T,, frr}'C

tt

l*ffi

LA

I' f ( /: f

t. t

"

This produ.l is designed lor use in Japan only.ll musl nol be used in any olher country.

@fE:.:.lii, . 'ftt'{ i

r-l"ti;: b

rt'*f oTasslag{rsdtL$t'i*(

o;Hfiggsr,#Jik$rJs&116€oJ;igurjHtogfi*tE* (fiPqqi'€ F$l{rn . : :, -) >t!d, t il gti: }ijna ( r: d u',

/:.1 ','. bu < t: *,"'.gtJ&t*is{6mH

&s8':-

FNo'

t€torEH

**ff€iEt ( 6B&ut.ffi< r&.6Tse@EHF&r4.f$sut< r € u.

4cS f

A g€

{i

|xT,lol : ti*E t.l*fr1,. *€

R

hr

f*H 6

+jSl*ALr{f

*€.\oEm L^ )vtfr,t, ( u,* ?,

#rlt. .e-r's'{* r E i Elfirr* rr$ 6 r*s

/}. EB4T.

/t\.: F .,_:Jl G:- r-a

(( /:;!r.' t6fit .,r- I'i. .i4,3E+*B,srlryiiil&ifttlti'Alitr,i:,t44t:*t:. . /\ : ';: f ;?"f *ifrTcl .J -:.rn, ti!!.9! L I n'iif t tll-":T { ^AzLtii'": l:.I r'" 'J ' -1 .| t; F l: 9i { | + ii . ehf..1 L ii u,.l i r: f :i. ?'t t l* -,, 1 9I l-. 7 ( i: i-t r"'.

ai iit){".,i;;..,f,ri,,i-../'.i t,!'"-"t,tjqi'.,i&:r)t'{- &j;lildut:.F,-B, X,?.ai.E'.,i:Lttili'EELiit:.r, t0.'--t,',,:--';t'){i|:i-'friii,,;,r t-g1tnE$Stt?,*fr"lLrtpali., 'a(/:'du'. Hffi*rr$*fr,',.r:i'.*.OtJ. t _ h ,,. i,;iii.]. ,t t: $,", OZF&fi'1:nt),ii,litil:i,i {:. .::'.i:;.::t.. ili!.t.,r:i: j6rr',,=.t?4.+l'tittT(t3i',, ilg{ir;4ilii},1,4?:1,.,.:r,fii,rii.ir ,rx].. f;flivF.:.}',i.ti'.rllrlJjf-.{':,.:r,ii r.i. l{t;:iijf tl:.1 r"'"'l.gl:1-h1"tF!:1 ';itt17';r-. /Ftv l.flli;.,1tr",'i-*';i. j:f afrilt iTiipirrlLi.: ,;iiii(.l.-!t.3i J-:--v!i..t{i* :i;JblililirfiijtL,aL,.r ji;:{fff".,"((/:e!.",.. li.. i -? j,.ri., .',.r Hil:t +4{;j . i:ii+ ? :: ir,jrii iii; ." j:. ;: liti?Sii,flir i,i + ',':i l-.7 ( fj *,",. "-

sffi l, ftH

7m-t7s#anf'fH * y#liQ 61

tt

tr4 im I i

7a

lolv i,

t1

i. 7

{ffiltlll

T

( t:

d'.." ;ol {,t:o t)>itf xt}gr,r* ir.t L(( /: *'"'" , o * t 7ts@sa:rffinu at) >tn '\>* )vffitlj i:ttJ: . 63 r;gOi5frlP6urJ, e tmgLT < t a ',.

'.

;

t?) c u >t

/i.r fst{FiBt'('Jf:-4 TtSt Jn-t

)ir.( 7r'*&1ii?T ( /j El"

its

1)

1.7tr- t)*6.

2.ctt>'/ 3. Otj

4.7 )

ffirt#*.' C ) > 2 t ffi ltt rt 6 A*.,g. T i '.\. its2) |

c.) >J afit:-Hftrra

(aiitT,

-,[ rm t -Ll:ffi{.T {t f ( rj

3

z.7a-t)*fstfl?*rE:83 t6

c') >ry*ntt$1*. 7a-rl Tt$rtn*tiH€t ittt.6t' ti,iaetLl({ilr,." ]rf rt*tlrO J'.r_t7^6rt'ffi( J i (' tr ? --li f' U 6 L'f < E "ttn*1:68e I r,,., lE L. i s - rl 7i(# t *il rg#A ttftt1; A tf;r) tf f tSitEt6*ntt6tJEt0) i,lpl4(.

) n- t

L tau.-(.(

>f >rffi

ij *..'..

"E6n'tCXt:El€d

frTr.tr\t.Eli+t: 1n-t

c ti

i'J

]L1 -.,t :;t.lE

ct) >?ix

?u]'-t 7;f,$Oli,lE ts.L6I tB'g'f C t)>, &ffi$'( tt

?.cire-:t(Elr'. tt:., t#bf ur('7D*:l 7*SttsrtrA tt rl I t) i* t lmFt t f o"#ts{': itdL'? ( t f i'" C

ti :, t

a,)

tJ'$

a,)

>,

H€tr;t 1r;

t.r t rr'-'7ttljfirJo,t-a+t{*Htr. )a* ttt\t,t|F&tfrCIHgtii:( ( ij3 ".. i,E4 i )'a- t 7 t\)vJ tt4 >7 - 2 t -,*/r, tillT{ft}d €? ( t' * ui..

*-7( 4. ,t*.7,C 6ttt+:, I't:11**fl{r.\**J'A.., Q' J n* t

*-

?

8d

-i,'L

7

h > ) t) a : -r / )L,X!L:tr{:l t' r: g 4 i t J'(ldfti. blEt ( ( /j dr",,

91,4 7

#4t iB4. B5t

7n^4 V

/F"'.14

7 t)

t tl,']

t/

zFl{4a

2'a*t Jv tt|7!)tffi91'tslts f ,;n-4 64t)trt77' tt>a|) r'Bll(HH. t I1>/t.tlt t:l&, -lF. 1R-7 4 4 tr$ffi icI'J trA tA il( r'Bnfl L'( ( f 3 r,.., lu'*,ml iB5 O * - A i 4 ell )r&. -; l;, t . i' i 4- ! - S'C a A's T li. tf'f.r v' -('(

\rytr c>

'

/-j d r,,.,

1

n- t

a

Vtt

> 7 t)

!i&:A4 AE

nnt

6t] *1,

'v

db

nf'f HeTfi o ffiail r> j:,tbfriffiAlt--d iGASIFB

t\"( J . rtt- xtof€i'-l!fiil : {!,6 r\ r}. It.t 7 t) f)v 4 t'7.ffi+t:i -7 tv9 - i t Jv

#is*t:ni.t (t 6 fr ( r \ 6 r'. t*'Att> firrm*{:ff,-$ ': (tt 6 h,. ,t.ru 1. . t. FlH4lfyr,tht;t,-,1'. flfl lj /: *$ft #{Sogfsl l -}iS S r it t; ;t !;'.

I.>')

>t&frh$Ait'a8 I€EEIFE

[8iB &91,fi'

. r 7'f; n tr

td-

F$jit:

j

rj

t'. 2,3tr?rnt'it.11 ti'"\)Q,{|F$J L 'i r' 6 t'.

$(

A

+:r:g

is

t

\

L.

i

77 '. 1r'.")'.t

r.

v'( F');.t#[qt*xg'l;i a r>j> tiStLt, f ivl'l'#a. r]r'l.'4', ,,

t

g

gfl

'{.1 SB

trr

rtfi

$ l$ i8)

I

-*- _l

r), ->H=v

7tvs-11Lffr;* .i-.r{-sovivi,i!*"$.!n6pF.tt},.,2'.,;)!->T5ffiuf;tj ft{it)/t- ),t-..,aiv6311p(r:rt" :., 7Jtj,jt,-1. ),->fit\--^).t\1/.,#-7,1:-r.rt;619, ti*+.,t-.t.t9--)t.:,7try61-i1gu.ii.,,!;1 i !: t!';',1 ii;i$S,H.,'fif; i /.: "'. - ./ 7 tt"il1r O 19 .r , .,\". sov rJ "j ..: ;7 )vlBt.ltil f,- l'. No : 71002-AKC03 : t jtbtllY{29 :- F No.:71002-AK00a -C

1 .f1$r1-r!iliartr{4^i+;trt t ttit",.2.r)

i.;i,6ry91 9

-f(f.:it..

t&0>

a.^rf 4\{,FHEffiTta

r. ffit{r;fl d a

u'"{"(tdit ?

t 2 tri$lti

=

tnflt; tr''i A tT 3. djt;+i'iB T, .t - .,fr= ..,7)btN17 j .7'i, t i,vtr iF)v l't€{*,iit itrl9fi6iE'-. f i fi A',1,, ) ;: :.'+ i"fi

nfl

i- t- .j <

:'

fif

.r

_-__J

/t-y,1F 7t)

*1

";1

7!;-"i24 IVL

4

Rili#.8iit

)vt

S#.EE i4i; j-'L',':

i

. c F t SailT 6 Aiil:ltt 1' 83,',*,{* t fi :, ( ( t * i'. f"*1.!t,Flr f : { iifr'(.1-r''t ,ii'f FrtL{ ( r: d u.. a: ".r - ?i, ; IJ";. ;ijltir ri ir'6$firlrtii$Pl**l:fiffi1,, i r i:'l ,.t, O.i -,'--S r-i Vivii,'tiiiL*r:$t:! f 6t,*. r y') ; irtA?&;rnLi8',Ji. il : ( ( t,1 r',, i?.4.lEtf)3.000 5.000ku * l:ii 3,rF--or F

1ti&i..

< t: rr *

f,:':

i. i*;nf..*.lit:'i*rpi_.i'r*{tilrs/rt}'itai;ng€i:.t"itlsri,'t::IthtNti!'{t fo$ ;l -,'{- S OVfin7 i ),} i:itil ,,-) ( i"r,iti.j ft1ij f j. -f B.!1* ff 1: $rlE i ! r. i: l i,' Otfl.t -$ d;)€Ig ri fj l* tt.: C S': ii ffi ri{. t{m U f Oft1;+ Rg'nR'ifi0!+CI*4ht,k,i:,**t:.il . :r'-,-?.1 .:-f !v';."lt., liiitl.i".,l .i;i

,r1'

.

l,fitlt,st,i:.!f ,"iiltl f ffii:.i; . 1il.'r4fl*gl:t4ffL

-f

(

i-:

i

v,.

779-+r-El,E?t\(

8l{&i,.Bf,"f 6aF"!u'31rt1rJ. $Pl*g* tl$}iH}"OFfifilJj-S rri14L'*r,d f i: Cr *iDii*JFjB iJ {. *ft. t l; { E { 6 : L t}' &, ) *'1"'t 7 b b h' J $ :: 7 i(\ r .': l't

I !\.

HNH

ry -giTP"H;{*

NAME C}F PROOUCT PART NUMEER

Super SQV lV Universal Application

7r00

8-AK

0 01

NOTICE Thts manual assurnes flat you have and knr:w how to use the tools and equipment necessary to safely perform service operaticns cln yorir .;ahrcle. This man, ral assumes that you are familiar with typical automolive systems and basic servir;e and repar procedures Do rrot attempt to carry otlt the operations shown in this manual unless these assumptknls are c,r"rrrect. Aiwavs have access to a tactory repair manual. To avoid injury, follow the safety precautions conlarnecl in lrre; i.:ciory repair inanual

SAFETY PRECAUTIONS WARNING

!

To prevent

eir.trrcai cornagelburnslftres, ahvays: - Dts,),fnra'-.i:lle rr,,,.:J;,iiu* tsrinirial oi ihe'l)aftery before beginning installation Wlt€,rr
iO Pnor ir, ;,rri"ill i:i,-;ir in{ike si;',: ihe engrne liay ternperature has cooled to approximately 40"Ci104' i - Faii,,,,., it.i l::1 i!ri. eilqiic rJfii'ii,J;1,.,,ii i:'foperlv car, le?d to severe burns. jO lnselt t:!;.1-l;-r ;.i-:t riii"L, r.isf ri pri.rrrr-t tc pr'.ivF.lnl i:or, aminanls from entering lhe pipes

l*_:-'ll':y':-:te'ri

i':)i':iiinri;i:"1\::i::1ll:1:111-:'j':i3ne

F

damase"

Pl is List are included in the kit. Rnferenct'; llrs f6,-,li:r.v :;(*nr!i:e :natr:ual ftr flit vehrcle when removing factory parts. 8e ciiiefr.;i r'vhe;r hiiniJiirril tiiis pi.irJuct; avc'.r dropping or subjecting it to excessive impact. Failure to do so may resuit in tlrodr ii.i ;J?.{ | jr{t';r.r i:r lrii}i{ii',f r it'tstlilation

Make surr: ihiit ali of [i;:] iirrl*\ irsieii in the

-

Use the i,rq.i;;ei lit,Ji) ,iirv,l ltgltlrr {n{1 nuts dnd bolts. lf over tightened. the bolts may become damaged Keep tiif; i?i,:'.",.,cj facicli), iaits rn a safe f.ilace for ease of re-installation at a later date 1if necessary) When reinslellinit rho removeil iactory pails. rn:rke sur6 io reinstall them correctly.

INSTALLATION PROCEDURE {1 ) Remo.re the cable kom the negative lerminal of the battery t)"

Renpve the section of the intercoder piping where the ssQV is to be installed.

(31

Cut a hole in the inlercooler prping and weld the SSQV flanqe (soid separately) onto the intercooler pipiog.

i4i lnstall the C-ring in the groove on the

nange.

iDra.1.3).

(:i

C.lnnecr lrre SSQV to the flange using the provided C-clip The tapered sriJe shor:ld face ttp on the C-clip

l0ia 1 :-j ADVICE: Ouring removal and r\stallation. make sitre no toreign obiecls gel inside the pipes ilRd hoses.

l. ssQV 2. C-cliP 3. O-ring

4. Flango

i6)

Reinslell tfw rernoved section of the intercooler piping.

(7) ConneA the $$QV to lhe intake manilold source such as: A. Faclory fuel pressure regulator g. A prsssure frtting afror the throtlle buty lf necessary, use one of the providsd Y-fttin$ to splice into an existing hose. (Dia.4)

(8) lnstall trle vacuufil filler between the $$QV and the source ol tln intake manitdd Sressure (with the short end gorng to tha SSQV). iDia.4i (e) lnstall the vacuum hose usrng lhe provided vacuurn Rller. Attach lhe other end to the SSQV Cut the 4rnm hoss to the appropriale tength. (Dia.4. 5)

The $SQV must be activated by intake manifokl presSure. {10)Secrne the 4mm Flose connected to the $SQV Fitting using a Tie Wrap (Dia.4, 5)

fffi*gp

0

@,s<> \YI

db

AOVIC€; When uninslalling the SSQV Assy or when removing the 4mm hose from the SSQV Assy, rernove ttre Tie 'y'Vrap. ctrt ttle the port on the SSQV Assy, and slice the 4mm Hose lengthwise and then remove the 4mm hose. {Ora.si

ra.

hr.rsr: frasi

Do not oull or wriggle the 4mm Ho$e using ptier$ or other tooi$ r{i prevent damage to th€ SSOV Assy.

parc for proper installalion. the $SQV Assy rs securely mounted to lhe iange and the C-c.lrp rs rn;tallod correctly. Make sure the manitold pressure hose is not prncned and there are no holes or culs on tt.

{11} lnsped all

{12} lf the SSQV as mounted near the horxt or any other part. make sure the S$OV Assy has adequate clear;rnce so ri rirlfi$ nol mme in with other parts.

(13) Reconnefi the batlery cable lo lhe negalive terrrrinal of the battery.

t--

How to install the $uper SQV Recirculation Fitting

lf il is rrecessary to recirculale the SSQV back into the suction pipe, please refer to the inslruclions below Miscellaneous hose clarnps, srrchon pipe fitting and return hose are not included in lhis kit. For

1 lD Hose

For 1$mm lD For 29mm l0

SSQV Recircirlation Fitting (sold separateiy)

Hose Hose

PIN :71002-XA001 PIN "71002-AK003 PiN :7't002-AK0&

1. Remove 4 trclts (Fler diagrarn) and rernove th€ cover

Oo not r+r'isve the remaining 4 affixed tr: the SSQV mein body

?. Afler rumcv'al of ilre ci:'re r the rectrtrjlahon frtting car! ile rerrtovod. 3. ihsiall the Reci: cirlatror Fitirire Reinstall tiie cover and

retiolter ihe 4 b,Jlls.

CON.FIRMATION AFTER INSTALLATLON Check :he fotiowi0g after tlrc insiallatiorl proae$s is

c{rrf

iplete.

i1; Dlrcrk lhe follcrving l,'ci.rie starttng the engine:

I

O

C O

t

Make si;re all g'rpes ar'd noses are route.d anrl conrtected correclly. [4at<e srrre ali hcie cla..r]ps are tighleni:c. tvlate rure the necative cable termrnal is securely attBched to ihe battery. l"iake sure ail hclts arrd nuts are tiohtened. fu::ii(.* .<xi.c ali i!'lstaileii c0rnponcrts dc not ;orrle in conlact Yjith other patls.

i2) Siait th$ engine ano check the followirg:

I lvtake s{.re air !$ no! il.akirlg. ? li,,!akc s'Jre lite RPtr4 rrses srtoothly

a{ter revving the r.}ngine 2-3 times while hr neutral.

O fr,lak,: slr{e lhe inslalled parts are rtol hitliil(t each otllr.,f Q laake surc thete are no unusual c,tttd:trons lound whdrS tdling. O I'tat<e sure tliere aie no loose bolts atter tirlrng ott the engine. .

Re-tighten if necessary

PARTS LIST

't I

Tie

v\,1i:rtt

I

I I

lnslruclii;i; ManrJtJl

.'

-,

t I

-tI I

I

MAINTENANCE Proper mainlenanca ol this produrl is necessary in order lo maintain the gafety, reliability. and function ot ltlts proctrit - Maintenance is the responsibility of the driver/owner . lf work needs to be performed outside the scope of thrs manual. fiyrsult a professionaf

.ilffi::Hffi'j#ffi'Jl;:,ff:ffii::::,Htrir',Ji,i:"r.::Til*drivi*s,re,erence,h8veh,c,esowne,..;Manua, - lf this ptoducl is ever re-sOlrJ, please give thrs lnstruction Manual to lhe new ownet. - Whon rernoving this proclucl trom the vehicte please cnnsull a professional

HKH l*il*lt*.yf

.*_:2.7

DffitRgtgffilLlh718l "418-0192 htlp ://www. hks-power. co. jP/ tHfiS$rj. rifft

10