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FACILITY LAYOUT
Chapter 9 Facility Layout
Plant Layout Plant layout refers to the arrangement of machinery, equipment and other industrial facilities for achieving quickest and smooth production. Objectives of a Good Layout – Improving productivity is the overall objective of good layout.
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Factors Influencing facility Layout • • • • • • •
Materials Product Worker Machinery Types of Industry Location Managerial Policies
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Principles of Layout • • • • • • •
The Principle of Minimum Travel Principle of Sequence Principle of Usage Principle of Compactness Principle of Safety and Satisfaction Principle of Flexibility Principle of Minimum Investment
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Types of Layout i. Process layout or functional layout or job shop layout; ii. Product layout or line processing layout or flow-line layout; iii. Fixed position layout or static layout; iv. Cellular manufacturing (CM) layout or Group Technology layout; v. Combination layout or Hybrid layout.
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Process Layout or Functional Layout or Job Shop Layout
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Line Layout or Product Layout
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Fixed Position Layout or Static Layout
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Cellular Manufacturing Layout or Group Technology Layout
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Combined Layout or Hybrid Layout for Gear Manufacturing
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Service Facility Layout Service facility layout should provide easy entrance to service facilities from free ways and busy thoroughfares.
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Steps in Layout Planning and Design
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Layout Tools and Techniques Plant layout template is a scaled representation of a physical object in a layout. Templates Operations Sequence Analysis Operations sequence analysis helps arrange departments graphically analysing the layout problem. Line balancing is the study that nearly equally divides the work to be done among the workers and minimises the number of employees required to complete a project. Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Criteria for Selection and Design of Layouts Material handling cost and worker effectiveness are the two criteria used for selecting layout design. The various methods used for selecting the best layout among several alternatives layouts are 1. Travel Chart Method 2. Load-Distance Analysis Method 3. Systematic Layout Planning
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Plant Layout Plant layout refers to the arrangement of machinery, equipment and other industrial facilities for achieving quickest and smooth production. Objectives of a Good Layout – Improving productivity is the overall objective of good layout.
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Factors Influencing facility Layout • • • • • • •
Materials Product Worker Machinery Types of Industry Location Managerial Policies
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Principles of Layout • • • • • • •
The Principle of Minimum Travel Principle of Sequence Principle of Usage Principle of Compactness Principle of Safety and Satisfaction Principle of Flexibility Principle of Minimum Investment
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Types of Layout i. Process layout or functional layout or job shop layout; ii. Product layout or line processing layout or flow-line layout; iii. Fixed position layout or static layout; iv. Cellular manufacturing (CM) layout or Group Technology layout; v. Combination layout or Hybrid layout.
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Process Layout or Functional Layout or Job Shop Layout
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Line Layout or Product Layout
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Fixed Position Layout or Static Layout
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Cellular Manufacturing Layout or Group Technology Layout
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Combined Layout or Hybrid Layout for Gear Manufacturing
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Service Facility Layout Service facility layout should provide easy entrance to service facilities from free ways and busy thoroughfares.
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Steps in Layout Planning and Design
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Layout Tools and Techniques Plant layout template is a scaled representation of a physical object in a layout. Templates Operations Sequence Analysis Operations sequence analysis helps arrange departments graphically analysing the layout problem. Line balancing is the study that nearly equally divides the work to be done among the workers and minimises the number of employees required to complete a project. Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
Chapter 9 Facility Layout
Criteria for Selection and Design of Layouts Material handling cost and worker effectiveness are the two criteria used for selecting layout design. The various methods used for selecting the best layout among several alternatives layouts are 1. Travel Chart Method 2. Load-Distance Analysis Method 3. Systematic Layout Planning
Himalaya Publishing House
Production and Operations Management By K. Aswathappa & K. Shridhara Bhat
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