Deutz+datos+ajustes 4w545r
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DEUTZ 1011F / 2011
SETTINGS & CLEARANCES
TAPPETTS
0.3 mm INLET 0.5 mm EXHAUST
MAINS BOLTS
50 Nm + 60 + 45 degrees
BIG END BOLTS
30 Nm + 60 + 60 degrees
CYL HEAD BOLTS
30 Nm + 80 Nm + 160 Nm + 90 degrees
FRONT PULLEY
130 Nm + 210 degrees
FLYWHEEL BOLTS
30 Nm + 60 + 30 degrees
ROCKER ARM
21 Nm
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
DEUTZ 912 / 913 / 914
SETTINGS & CLEARANCES
TAPPETS
0.15 mm INLET & EXHAUST
BUMP CLEARANCE
1 - 1.2 mm
MAINS BOLTS
30 Nm + 60 + 45 degrees
BIG END BOLTS
30 Nm + 60 + 30 degrees
COUNTER WEIGHTS
30 Nm + 30 + 30 degrees
CYL HEAD BOLTS
40 Nm + 45 + 45 + 45 + 30 degrees
FLYWHEEL BOLTS
30 Nm, Tightening Angle depends on bolt length 30-50 mm 60 degrees 55-60 mm 60 + 30 degrees 75-80 mm 60 + 60 degrees
FRONT CRANK PULLEY
50Nm + 210 degrees LEFT HAND THREAD
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
DEUTZ 1012
SETTINGS & CLEARANCES
TAPPETS
0.3 mm INLET
0.5 mm EXHAUST
MAINS BOLTS
30 Nm + 60 + 60 degrees
BIG END BOLTS
30 Nm + 60 + 30 degrees
CYL HEAD BOLTS
30 Nm + 80 Nm + 90 degrees
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
FLYWHEEL BOLTS LENGTH 30 mm degrees
30 Nm + 60 + 30
LENGTH 35-45 mm 30 Nm + 60 + 60 degrees LENGTH 50-85 mm 40 Nm + 60 + 60 degrees
DEUTZ 1013
SETTINGS & CLEARANCES
TAPPETS
0.3 mm INLET 0.5 mm EXHAUST
MAINS BOLTS
50 Nm + 60 + 60 degrees
BIG END BOLTS
30 Nm + 60 + 60 degrees
CYL HEAD BOLTS
50 Nm + 130 Nm + 90 degrees
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
FLYWHEEL BOLTS LENGTH 30 mm degrees
30 Nm + 60 + 30
LENGTH 35-45 mm 30 Nm + 60 + 60 degrees LENGTH 50-85 mm 40 Nm + 60 + 60 degrees
DEUTZ 2012 SETTINGS & CLEARANCES
TAPPETS
0.3 mm INLET 0.5 mm EXHAUST
MAINS BOLTS
50 Nm + 90 + 90 degrees
BIG END BOLTS
30 Nm + 60 + 30 degrees
CYL HEAD BOLTS
40 Nm + 70 Nm + 180 degrees
FLYWHEEL BOLTS
30 Nm + 60 degrees Second torque depends on bolt length 30 mm + 30 degrees
35-85 mm + 60 degrees
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
DEUTZ 1015
SETTINGS & CLEARANCES
TAPPETS
0.25 mm INLET 0.30 mm EXHAUST
MAINS BOLTS VERTICAL
60 Nm + 60 + 60 + 120 degrees
HORIZONTAL
60 Nm + 30 + 30 degrees
BIG ENDS
60 Nm + 60 + 60 degrees
COUNTER WEIGHTS
50 Nm + 60 + 60 + 60 degrees
CYL HEAD BOLTS
50 Nm + 120 + 120 + 60 degrees
FLYWHEEL STD
50 Nm + 30 + 60 + 60 degrees
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
DEUTZ 2008/2009
SETTINGS & CLEARANCES
TAPPETS
ALL HYDRAULIC
MAINS BOLTS
M10 - 1.5 40 Nm
M8 - 1.25 15 Nm / 27 Nm
ASSEMBLY
M8 - 1.25 15 Nm / 27 Nm/21 Nm
BIG END BOLTS
35 Nm
NEW BOLTS TO BE USED
CYL HEAD BOLTS
35 Nm + 60 + 60 degrees
NEW BOLTS TO BE USED
FLYWHEEL BOLTS
96 Nm
NEW BOLTS TO BE USED
V BELT PULLEY
300 Nm
DEUTZ TCD 2012 2V
SETTINGS & CLEARANCES
TAPPETS
4 CYL
VALVE SETTINGS / CLEARANCE IS IN DEGREES AND ENGINE SPECIFIC SEE TECH SERC
6 CYL
OVERLAP
1
2
3
4
ADJUST
4
3
2
1
OVERLAP
1
2
3
4
5
6
ADJUST
6
5
4
3
2
1
MAIN BRGS
50 Nm + 60 degrees
BIG END BOLTS
30 Nm + 60 degrees
CYL HEAD BOLTS
30 Nm + 80 Nm + 90 degrees
FLYWHEEL BOLTS
M10
NEW BOLTS TO BE USED
35 mm - 85 mm
30 Nm + 60 + 60 degrees
30 mm
30 Nm + 60 + 30 degrees
NEW BOLTS TO BE USED
DEUTZ TCD 2013 2V
SETTINGS & CLEARANCES
TAPPETS
4 CYL
VALVE SETTINGS / CLEARANCE IS IN DEGREES AND ENGINE SPECIFIC SEE TECH SERC
6 CYL
OVERLAP
1
2
3
4
ADJUST
4
3
2
1
OVERLAP
1
2
3
4
5
6
ADJUST
6
5
4
3
2
1
MAIN BRGS
50 Nm + 60 + 60 + 30 degrees
BIG END BRGS
30 Nm + 60 + 60 degrees
CYL HEAD BOLTS
50 Nm + 130 + 90 degrees
FLYWHEEL BOLTS
M10-1
NEW BOLTS TO BE USED
35mm/85 mm
30 Nm + 60 + 60 degrees
30 mm
30 Nm + 60 + 30 degrees
NEW BOLTS TO BE USED
SETTINGS & CLEARANCES
TAPPETTS
0.3 mm INLET 0.5 mm EXHAUST
MAINS BOLTS
50 Nm + 60 + 45 degrees
BIG END BOLTS
30 Nm + 60 + 60 degrees
CYL HEAD BOLTS
30 Nm + 80 Nm + 160 Nm + 90 degrees
FRONT PULLEY
130 Nm + 210 degrees
FLYWHEEL BOLTS
30 Nm + 60 + 30 degrees
ROCKER ARM
21 Nm
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
DEUTZ 912 / 913 / 914
SETTINGS & CLEARANCES
TAPPETS
0.15 mm INLET & EXHAUST
BUMP CLEARANCE
1 - 1.2 mm
MAINS BOLTS
30 Nm + 60 + 45 degrees
BIG END BOLTS
30 Nm + 60 + 30 degrees
COUNTER WEIGHTS
30 Nm + 30 + 30 degrees
CYL HEAD BOLTS
40 Nm + 45 + 45 + 45 + 30 degrees
FLYWHEEL BOLTS
30 Nm, Tightening Angle depends on bolt length 30-50 mm 60 degrees 55-60 mm 60 + 30 degrees 75-80 mm 60 + 60 degrees
FRONT CRANK PULLEY
50Nm + 210 degrees LEFT HAND THREAD
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
DEUTZ 1012
SETTINGS & CLEARANCES
TAPPETS
0.3 mm INLET
0.5 mm EXHAUST
MAINS BOLTS
30 Nm + 60 + 60 degrees
BIG END BOLTS
30 Nm + 60 + 30 degrees
CYL HEAD BOLTS
30 Nm + 80 Nm + 90 degrees
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
FLYWHEEL BOLTS LENGTH 30 mm degrees
30 Nm + 60 + 30
LENGTH 35-45 mm 30 Nm + 60 + 60 degrees LENGTH 50-85 mm 40 Nm + 60 + 60 degrees
DEUTZ 1013
SETTINGS & CLEARANCES
TAPPETS
0.3 mm INLET 0.5 mm EXHAUST
MAINS BOLTS
50 Nm + 60 + 60 degrees
BIG END BOLTS
30 Nm + 60 + 60 degrees
CYL HEAD BOLTS
50 Nm + 130 Nm + 90 degrees
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
FLYWHEEL BOLTS LENGTH 30 mm degrees
30 Nm + 60 + 30
LENGTH 35-45 mm 30 Nm + 60 + 60 degrees LENGTH 50-85 mm 40 Nm + 60 + 60 degrees
DEUTZ 2012 SETTINGS & CLEARANCES
TAPPETS
0.3 mm INLET 0.5 mm EXHAUST
MAINS BOLTS
50 Nm + 90 + 90 degrees
BIG END BOLTS
30 Nm + 60 + 30 degrees
CYL HEAD BOLTS
40 Nm + 70 Nm + 180 degrees
FLYWHEEL BOLTS
30 Nm + 60 degrees Second torque depends on bolt length 30 mm + 30 degrees
35-85 mm + 60 degrees
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
DEUTZ 1015
SETTINGS & CLEARANCES
TAPPETS
0.25 mm INLET 0.30 mm EXHAUST
MAINS BOLTS VERTICAL
60 Nm + 60 + 60 + 120 degrees
HORIZONTAL
60 Nm + 30 + 30 degrees
BIG ENDS
60 Nm + 60 + 60 degrees
COUNTER WEIGHTS
50 Nm + 60 + 60 + 60 degrees
CYL HEAD BOLTS
50 Nm + 120 + 120 + 60 degrees
FLYWHEEL STD
50 Nm + 30 + 60 + 60 degrees
NEW BOLTS TO BE USED
NEW BOLTS TO BE USED
DEUTZ 2008/2009
SETTINGS & CLEARANCES
TAPPETS
ALL HYDRAULIC
MAINS BOLTS
M10 - 1.5 40 Nm
M8 - 1.25 15 Nm / 27 Nm
ASSEMBLY
M8 - 1.25 15 Nm / 27 Nm/21 Nm
BIG END BOLTS
35 Nm
NEW BOLTS TO BE USED
CYL HEAD BOLTS
35 Nm + 60 + 60 degrees
NEW BOLTS TO BE USED
FLYWHEEL BOLTS
96 Nm
NEW BOLTS TO BE USED
V BELT PULLEY
300 Nm
DEUTZ TCD 2012 2V
SETTINGS & CLEARANCES
TAPPETS
4 CYL
VALVE SETTINGS / CLEARANCE IS IN DEGREES AND ENGINE SPECIFIC SEE TECH SERC
6 CYL
OVERLAP
1
2
3
4
ADJUST
4
3
2
1
OVERLAP
1
2
3
4
5
6
ADJUST
6
5
4
3
2
1
MAIN BRGS
50 Nm + 60 degrees
BIG END BOLTS
30 Nm + 60 degrees
CYL HEAD BOLTS
30 Nm + 80 Nm + 90 degrees
FLYWHEEL BOLTS
M10
NEW BOLTS TO BE USED
35 mm - 85 mm
30 Nm + 60 + 60 degrees
30 mm
30 Nm + 60 + 30 degrees
NEW BOLTS TO BE USED
DEUTZ TCD 2013 2V
SETTINGS & CLEARANCES
TAPPETS
4 CYL
VALVE SETTINGS / CLEARANCE IS IN DEGREES AND ENGINE SPECIFIC SEE TECH SERC
6 CYL
OVERLAP
1
2
3
4
ADJUST
4
3
2
1
OVERLAP
1
2
3
4
5
6
ADJUST
6
5
4
3
2
1
MAIN BRGS
50 Nm + 60 + 60 + 30 degrees
BIG END BRGS
30 Nm + 60 + 60 degrees
CYL HEAD BOLTS
50 Nm + 130 + 90 degrees
FLYWHEEL BOLTS
M10-1
NEW BOLTS TO BE USED
35mm/85 mm
30 Nm + 60 + 60 degrees
30 mm
30 Nm + 60 + 30 degrees
NEW BOLTS TO BE USED
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