Cuplock Brochure V 1 73378
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Scaffolding Asia CUPLOCK SCAFFOLDING SYSTEMS
CUPLOCK SCAFFOLDING SYSTEMS
www.scaffoldingasia.co
Cuplock Ringlock
Scaffolding Asia
Scaffolding Asia
Established 1984 Exports to 50 countries Meets International Standards ISO 9001
CUPLOCK SCAFFOLD SYSTEMS
CUPLOCK ACCESS TOWERS
AIRCRAFT DOCKING SYSTEMS
BOEING B747 - 400
1
WWW.SCAFFOLDINGASIA.COM
Introduction
Scaffolding Asia
The Cuplock & Ringlock system scaffold can be used in different terrains and situations It is compatible as a false-work system for various form work types [Traditional, system formwork or steel s] for a consummate design using sub-verticals, difficult height changes problems are easily resolved
Safe –
All components have their own unique numbering system and certification input into our data base after stringent testing and ing our quality assurance and quality control protocol. (BATCH STOCK NUMBERING I.D.)
Multi - functional
– With the universal t and fully interchangeable components, the Cuplock system can be used in most construction projects (Civil & Building) for both false work and access. It is very versatile and diverse. Used in the shipping industries, oil and gas and aviation industries.
Versatile –
Verticals are assembled with horizontals and diagonals using secure fixed cup connections. Its versatility has a distinct advantage to conventional scaffolding methods. A positive & ridged connection of four units is achieved in one single action. The Cuplock System is very cost effective and can be erected safely and quickly.
Time Saving
Cuplock scaffold is the solution for temporary structures – Performance stages – Event grandstands etc. Small teams can erect it safely and quickly.
Economical
– Easily assembled system scaffold saves time and labor
costs – All pipe elements are made of high strength steel – STK400 & STK500 Durable – All components are hot dipped galvanized and manufactured to international standard. Ringlock scaffold is durable and easily transported
Strong
Easily Stored
– Individual pipe elements can be packed in bundles for easy storage and transportation. For returns, material can be packed in steel racks
2
WWW.SCAFFOLDINGASIA.COM
Cuplock
ASSEMBLY
1
Put the blade of the horizontal into the bottom cup.
2
3
4
Put the top cup down and rotate it.
A blow with a hammer on the cup transforms the connection from structural assembly to force transmitting rigidity.
3
A positive & ridged connection of four unites is achieved in one single action.
WWW.SCAFFOLDINGASIA.COM
Cuplock
Scaffolding Asia vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
The U-Heads are inserted into the top of the vertical standards to accommodate top beams. There are two different styles available: Adjustable U-Head is made up of a “U” shape steel plate, screw jack and steel handle. Fixed U-Head is made up of a “U” shape steel plate welded with tubing.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
U - Heads
Base Collar
4
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Base Jacks for compensating variations in ground level. Adjustment range from 6.5 to 26.5 cm and 6.5 to50 cm. Base Jacks are available in a wide range of designs both in fixed and swivel variations
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Base Jacks
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
The function of the Base Collar is just the same as a screw jack. The Base Collar can be adjusted to fit any height when placed with a screw jack at the bottom. The shape is much like the standard Ringlock vertical, but with a short tube.
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock Accessories
5
Scaffolding Asia ACCESSORIES
manufactured by Scaffolding Asia for our cuplock & ringlock scaffolding products
WWW.SCAFFOLDINGASIA.COM
Cuplock
Scaffolding Asia
Diagonal Brace
Braces are used to stabilize the scaffold structure. They are made up of Ø48.3x3.2mm high grade low alloy steel tubing with two swivel clamps(CCB series) or two end blades (CFB series) Various specifications of these braces are available
Steel Plank
All the plank surfaces feature special profiles that interlock with the profile of the U-shaped transoms. When using standard planks it is not necessary to install tube ledgers at the level of the planks.
6
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Horizontals
The horizontals are the major to the force from horizontals. These components are made from48.3x3.2mm high strength low alloy steel tubing and two forged blade set both sides various specifications available from10’.0”” to 2’2”
Vertical Standards Vertical Posts are the vertical load carrying . These components are made from 48.3mm OD x 3.2mm thickness high grade steel tubing. All verticals incorporate lower fixed cups set 500mm intervals. Captive rotating cups secure up to 4 components. The lowest bottom cup t is 80mm from the base of the vertical to give the scaffold improved structural strength. Verticals connection is made by means of a 300mm long spigot
7
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Modular Stair
Swivel jacks
Double Ledger
8
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Transom
Transoms are designed for the placement of steel or wooden deck planking. They are constructed of high strength low alloy steel tubing with two “U” shaped hooks at both ends. They can be placed anywhere between the horizontals for increasing or decreasing the space and also ing the outside planks. Various configurations are available that are compliant with horizontals such as C143 – C1b43 etc
Ledger
9
WWW.SCAFFOLDINGASIA.COM
Cuplock
Scaffolding Asia
Board Brackets
Board brackets of CBB10 – CBB110 & CBB27 are designed for extending platforms. CBB10 is made from tube with a blade at one end CBB110 & CBB27 are made up of a horizontal brace and vertical post.
Large Scale Performance Stages 10
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
KN LOAD CALCULATIONS CUPLOCK LOADING CAPACITY
11
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Cuplock Components
CUPLOCK SCAFFOLD ISO 9001
12
WWW.SCAFFOLDINGASIA.COM
Scaffolding Asia TESTING Ringlock- Ringlock PRODUCT Cuplock
LEDGER WELDING TEST –WE-30 MULTIFUNCTION TEST MACHINE
No breakdown in weld under force of P=5.2T (Tube distortion) RING & CUP WELDING TEST –WE-30 MULTIFUNCTION TEST MACHINE
ALL PRODUCTS ARE SUBJECT TO CONTINUOUS TESTING AT ALL STAGES OF MANUFACTURE
No breakdown in ring weld under force of P=28T (Tube stem distortion)
13
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Typical cuplock tower
14
WWW.SCAFFOLDINGASIA.COM
Cuplock Ringlock
Scaffolding Asia
COMPONENTS FOR CUPLOCK & RINGLOCK SCAFFOLDING SYSTEMS
Wedge/Cup
Horizontal
U - H e a d Jack
Handle Nut
Vertical
Spigot
Vertical Spigot
w/o
Ring/Cup
Basic Socket
Handle Nut
Jack Base
15
Level Diagonal
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Cuplock Habitat Habitats are also available utilizing the CUPLOCK scaffold system
HABITAT FEATURES Constructed of strong durable flame retardant material complying with international standards. Fitted with positive ventilation, and extractor fans. Fitted with an air lock, and gas detection system that can be incorporated into installations fire and gas system. All equipment is rated for the particular zone application and all electrical components are Ex rated.
Benefits Eliminates costly down time Hot work can be safely carried out on live plants. Cost effective manpower and man-hours drastically reduced. Versatile Habitats can be erected speedily and safely by experienced personnel.
16
WWW.SCAFFOLDINGASIA.COM
Cuplock Ringlock
APPLICATIONS Scaffolding Asia
SHANGHAI PUDONG DEVELOPMENT BANK
OVERHEAD HIGHWAY CONSTRUCTION
HIGHWAY INTERCHANGES
17
WWW.SCAFFOLDINGASIA.COM
Scaffolding Asia CUPLOCK and RINGLOCK SCAFFOLDING SYSTEMS
VISIT US AT
www.scaffoldingasia.com FOR INFORMATION - EMAIL US AT
[email protected]
CUPLOCK SCAFFOLDING SYSTEMS
www.scaffoldingasia.co
Cuplock Ringlock
Scaffolding Asia
Scaffolding Asia
Established 1984 Exports to 50 countries Meets International Standards ISO 9001
CUPLOCK SCAFFOLD SYSTEMS
CUPLOCK ACCESS TOWERS
AIRCRAFT DOCKING SYSTEMS
BOEING B747 - 400
1
WWW.SCAFFOLDINGASIA.COM
Introduction
Scaffolding Asia
The Cuplock & Ringlock system scaffold can be used in different terrains and situations It is compatible as a false-work system for various form work types [Traditional, system formwork or steel s] for a consummate design using sub-verticals, difficult height changes problems are easily resolved
Safe –
All components have their own unique numbering system and certification input into our data base after stringent testing and ing our quality assurance and quality control protocol. (BATCH STOCK NUMBERING I.D.)
Multi - functional
– With the universal t and fully interchangeable components, the Cuplock system can be used in most construction projects (Civil & Building) for both false work and access. It is very versatile and diverse. Used in the shipping industries, oil and gas and aviation industries.
Versatile –
Verticals are assembled with horizontals and diagonals using secure fixed cup connections. Its versatility has a distinct advantage to conventional scaffolding methods. A positive & ridged connection of four units is achieved in one single action. The Cuplock System is very cost effective and can be erected safely and quickly.
Time Saving
Cuplock scaffold is the solution for temporary structures – Performance stages – Event grandstands etc. Small teams can erect it safely and quickly.
Economical
– Easily assembled system scaffold saves time and labor
costs – All pipe elements are made of high strength steel – STK400 & STK500 Durable – All components are hot dipped galvanized and manufactured to international standard. Ringlock scaffold is durable and easily transported
Strong
Easily Stored
– Individual pipe elements can be packed in bundles for easy storage and transportation. For returns, material can be packed in steel racks
2
WWW.SCAFFOLDINGASIA.COM
Cuplock
ASSEMBLY
1
Put the blade of the horizontal into the bottom cup.
2
3
4
Put the top cup down and rotate it.
A blow with a hammer on the cup transforms the connection from structural assembly to force transmitting rigidity.
3
A positive & ridged connection of four unites is achieved in one single action.
WWW.SCAFFOLDINGASIA.COM
Cuplock
Scaffolding Asia vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
The U-Heads are inserted into the top of the vertical standards to accommodate top beams. There are two different styles available: Adjustable U-Head is made up of a “U” shape steel plate, screw jack and steel handle. Fixed U-Head is made up of a “U” shape steel plate welded with tubing.
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
U - Heads
Base Collar
4
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Base Jacks for compensating variations in ground level. Adjustment range from 6.5 to 26.5 cm and 6.5 to50 cm. Base Jacks are available in a wide range of designs both in fixed and swivel variations
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
Base Jacks
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv
The function of the Base Collar is just the same as a screw jack. The Base Collar can be adjusted to fit any height when placed with a screw jack at the bottom. The shape is much like the standard Ringlock vertical, but with a short tube.
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock Accessories
5
Scaffolding Asia ACCESSORIES
manufactured by Scaffolding Asia for our cuplock & ringlock scaffolding products
WWW.SCAFFOLDINGASIA.COM
Cuplock
Scaffolding Asia
Diagonal Brace
Braces are used to stabilize the scaffold structure. They are made up of Ø48.3x3.2mm high grade low alloy steel tubing with two swivel clamps(CCB series) or two end blades (CFB series) Various specifications of these braces are available
Steel Plank
All the plank surfaces feature special profiles that interlock with the profile of the U-shaped transoms. When using standard planks it is not necessary to install tube ledgers at the level of the planks.
6
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Horizontals
The horizontals are the major to the force from horizontals. These components are made from48.3x3.2mm high strength low alloy steel tubing and two forged blade set both sides various specifications available from10’.0”” to 2’2”
Vertical Standards Vertical Posts are the vertical load carrying . These components are made from 48.3mm OD x 3.2mm thickness high grade steel tubing. All verticals incorporate lower fixed cups set 500mm intervals. Captive rotating cups secure up to 4 components. The lowest bottom cup t is 80mm from the base of the vertical to give the scaffold improved structural strength. Verticals connection is made by means of a 300mm long spigot
7
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Modular Stair
Swivel jacks
Double Ledger
8
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Transom
Transoms are designed for the placement of steel or wooden deck planking. They are constructed of high strength low alloy steel tubing with two “U” shaped hooks at both ends. They can be placed anywhere between the horizontals for increasing or decreasing the space and also ing the outside planks. Various configurations are available that are compliant with horizontals such as C143 – C1b43 etc
Ledger
9
WWW.SCAFFOLDINGASIA.COM
Cuplock
Scaffolding Asia
Board Brackets
Board brackets of CBB10 – CBB110 & CBB27 are designed for extending platforms. CBB10 is made from tube with a blade at one end CBB110 & CBB27 are made up of a horizontal brace and vertical post.
Large Scale Performance Stages 10
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
KN LOAD CALCULATIONS CUPLOCK LOADING CAPACITY
11
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Cuplock Components
CUPLOCK SCAFFOLD ISO 9001
12
WWW.SCAFFOLDINGASIA.COM
Scaffolding Asia TESTING Ringlock- Ringlock PRODUCT Cuplock
LEDGER WELDING TEST –WE-30 MULTIFUNCTION TEST MACHINE
No breakdown in weld under force of P=5.2T (Tube distortion) RING & CUP WELDING TEST –WE-30 MULTIFUNCTION TEST MACHINE
ALL PRODUCTS ARE SUBJECT TO CONTINUOUS TESTING AT ALL STAGES OF MANUFACTURE
No breakdown in ring weld under force of P=28T (Tube stem distortion)
13
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Typical cuplock tower
14
WWW.SCAFFOLDINGASIA.COM
Cuplock Ringlock
Scaffolding Asia
COMPONENTS FOR CUPLOCK & RINGLOCK SCAFFOLDING SYSTEMS
Wedge/Cup
Horizontal
U - H e a d Jack
Handle Nut
Vertical
Spigot
Vertical Spigot
w/o
Ring/Cup
Basic Socket
Handle Nut
Jack Base
15
Level Diagonal
WWW.SCAFFOLDINGASIA.COM
Ringlock Cuplock
Scaffolding Asia
Cuplock Habitat Habitats are also available utilizing the CUPLOCK scaffold system
HABITAT FEATURES Constructed of strong durable flame retardant material complying with international standards. Fitted with positive ventilation, and extractor fans. Fitted with an air lock, and gas detection system that can be incorporated into installations fire and gas system. All equipment is rated for the particular zone application and all electrical components are Ex rated.
Benefits Eliminates costly down time Hot work can be safely carried out on live plants. Cost effective manpower and man-hours drastically reduced. Versatile Habitats can be erected speedily and safely by experienced personnel.
16
WWW.SCAFFOLDINGASIA.COM
Cuplock Ringlock
APPLICATIONS Scaffolding Asia
SHANGHAI PUDONG DEVELOPMENT BANK
OVERHEAD HIGHWAY CONSTRUCTION
HIGHWAY INTERCHANGES
17
WWW.SCAFFOLDINGASIA.COM
Scaffolding Asia CUPLOCK and RINGLOCK SCAFFOLDING SYSTEMS
VISIT US AT
www.scaffoldingasia.com FOR INFORMATION - EMAIL US AT
[email protected]
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