Automatic Welding Machine 6p3s2n

AUTOMATIC WELDING MACHINE Operating Manual Read before use and keep safe Table of Contents 1.0 2.0 3.0 4.0 5.0 5.1 6.0 7.0

Technical data, technical descriptions Safety Safety Instructions Maintenance Use Welding Trouble shooting Schematics

Page 2 Page 2 Page 2 Page 4 Page 5 Page 6 Page 8 Page 9

(800) 624-2408 (530) 626-9386 Fax (530) 626-5144 6686 Merchandise Way Diamond Springs, Ca 95619

www.sineqco.com

1.0

Technical Data/Technical Description Power Supply Power Consumption Air temperature Speed display Speed Sound pressure level Sound energy level Weight Includes:

2.0

110V 1700 W adjustable from 20 to 600 degrees C Digital-Display 2 to 5 m/min 70 dB(A) 83 dB(A) 29 lbs. Automatic Welding Machine, transport box, operating manual

Safety The Sinclair Automatic Welding Machine is designed to the common safety requirements according to IEC 745, VBG 7j (national spec)

3.0

Safety Instructions Disconnect power supply before doing any maintenance on the machine. Only qualified personnel should perform maintenance on this machine. Use only Sinclair genuine spare parts.

Attention! Never leave the machine without supervision! Never use or put the machine adjacent to inflammable or explosive materials. Otherwise you might cause fire or explosion due to hot machine parts. 3.1

Introduction This operating manual helps you to become familiar with the Automatic Welding Machine for your maximum benefit. You get helpful information to realize and avoid danger. Thus you do not only improve your own safety, but decrease repair costs and extend the durability of your machine. This operating manual must be read in any case before starting work with the Automatic Welding Machine. Also maintenance personnel must have read and understood the instructions.

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3.2

Danger while working with machine The Automatic Welding Machine is designed to the state of the art and the current technical standards. Nevertheless its usage could cause danger for life or material values. Use this machine only: -

For the defined application In a technically perfect condition

Disturbances that could impair safety have to be eliminated at once. 3.3

Definition of usage The Automatic Welding Machine is designed exclusively for welding PVC, Polyolefine, and linoleum floor coverings in dry rooms. Any other or comprehensive usage is not according to the defined application. Sinclair Equipment is not liable for any damage or loss caused by this. The defined application also includes: -

3.4

To take care of all directions from the operating manual and The execution of maintenance and service.

Genuine spare parts and safety Spare parts and accessories are designed especially for the Automatic Welding Machine. We explicitly point out that other parts must not be use. By using other parts the safety of the machine can be jeopardized. Sinclair Equipment Company is not liable for damage caused by not using genuine spare parts.

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4.0

Maintenance The Automatic Welding Machine is nearly maintenance free. The hot air nozzle, the welding tube and the rollers should be cleaned from floor covering residues from time to time. The feed tube can be removed from the machine by turning the black “ball” screw. Changing the heat element. Disconnect the power supply. For changing the heating element the hot air gun has to be removed from the machine. • Remove the thumb screw (1) at the back side of the welding rod . (do not loosen the hexagon socket screw at the metal ring, this would change the position of the hot air gun) • Turn and detach the hot air gun. • Remove the big plastic ring (2) of the hot air gun and change the heating element. • Reassemble the machine in reverse sequence.

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5.0

Use The Automatic Welding Machine is designed for welding PVC, Polyofine, and Linoleum floor coverings. The various materials need different welding temperatures. Thermoplasts like PVC or Polyolefines can be welded with maximum temperature. For welding Linoleum or rubber materials pay attention to the manufacturer’s specifications. The slotted welding nozzle (1) only heats the area of the groove. The other parts besides the groove are not heated. You should avoid shiny stripes along the groove by that means. Preparing the groove The seam has to be prepared with a groove suitable on the welding rod. The groove depth should not amount more than 2/3 of the flooring thickness. It should not amount to more than 1.8 mm if you use a 4 mm welding rod. Half-round groover blades with a radius of more than 1.8 mm might cause reduced collateral welding. In this case you observe small dark stripes between welding rod and flooring. Decrease the groove depth to 1.3 mm if this happens. Surely the durability of the groove will decrease, too. Heating up the device To heat up the device switch the hot air gun to maximum power. As long as the Automatic Welding Machine does not run, the airflow is directed sideways and not through the nozzle towards the flooring. Thus the flooring cannot be damaged by overheating. Setting the correct speed & temperature. You have set the adequate speed & temp, if a little string of melted material will show at the point where welding rod and flooring surface meets. This indicates that the surface had melted.

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5.1

Welding Connect the power supply. The flashing speed display indicates the power supply. Nozzle covering For welding PVC and Polyolefine all 4 nozzles are used. For welding linoleum pull the nozzle covering (2) that covers the top nozzle. Welding 1. Put the Automatic Welding Machine onto the groove. 2. Draw welding rod through the feed tub (3) and under the welding wheel (4). The welding rod must lay in the Groove, the guide wheel must sit above the groove.

Operation To start the welding machine press the START button. After releasing the button, the welding machine will heat the flooring and start to run at the pre-set speed. Set the optimum temperature with the switch at the top of the hot air gun.

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Keeping the START button pressed To get a welding already from the start, keep the start button pressed for 3 to 4 seconds. This suppresses the motion, but already heats the welding rod and the floor covering. If you release the button, the Automatic Welding Machine starts to run. During the first meters the temperature will rise slightly. Readjust the temperature if necessary. Setting the speed You have set the adequate speed, if a little string of melted material will show at the point where welding rod and flooring surface meets. This indicates that the surface had melted. If the string is getting bigger, run the Automatic Welding Machine bit faster. It should be hardly visible; otherwise the welding wheel may spread it over the surface. Automatic shutoff at the wall If the Automatic Welding Machine reaches the wall, the valve piston will automatically shut off the motion. The hot air gun remains switched on. The hot air is directed to the escape nozzle at the side of the valve. Cut the welding rod above the feed tube just before the Automatic Welding Machine will hit the wall. You can use the loose part later to be welded by hand into the remaining open t. Do not switch off the hot air gun. The Automatic Welding Machine is ready for welding the next groove.

Trim the welding rod After some minutes you can trim the welding rod in two actions with a quarter moon knife. First use it in combination with the trimming guide that will leave some 0.5 mm above floor level. The next run, cut it without even getting a slight, hollow shape of the seam. Cool the machine down After finishing welding, cool the machine down with running ventilator and stopped heating.

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6.0

Trouble shooting Trouble

Possible Cause

Remedy

Machine does not start

Power supply disconnected, fuse defect, power line defect, plug defect

Let the trouble be removed resp. the parts be changed by an electrician

Machine does not heat

Hot air gun is defect

Repair or change hot air gun

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7.0 Schematic # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

DESCRIPTION Base Plate Housing Bracket Axle Housing Axle for welding rod Front bow Back bow Axle for bow Roller holder, fixed Roller holder, movable Gear cover Welding feed tube Driving wheel, narrow Driving wheel with guide Axle drive shaft Rim for welding wheel Pressure roller Ball bearing Protection Tube Bracket Switch bush ing ring Tension flange Crank Welding gun top Hot air device, 110v Shifting magnet Electronics complete, 110v Worm wheel Pressing plate Nozzle cover Motor Thumb screw Shifting rod Safety washer Flat head screw Counter sunk screw Cap nut Guide roller Ball bearing Rubber band Binding head

PART # U015285 U017880 U015286 U017853 U017853 U017860 U015288 U017886 U017421 U015289 U015290 U015291 U017849 U017833 U015292 U017933 U015282 U017903 U017595 U017940 U017937 U017934 U017942 U017882 U014197 U017576 U015296 U015298 U015299 U017615 U015300 U015301 U017973 U017972 U017714 U017628 U014774 U017986 U015258 U017538 U014930 U017555 9

45 46 47 48 49 50 51 52 53 54 55 56 57 58 61 63 65 66 67 68 69 70 71 72 73 76 77 78 79 80 81 82 85 90 92 93 94 96 100 101 102 103 105 106 107 108

Ball bearing 6000 2RS Safety washer Bushing Flat head screw M8x6 Spacer Washer Circlip Pressure spring Pressure spring Ball handle Cyl pin Headless pin M6x12 Headless pin M6x40 Headless pin M6x25 Washer Counter sunk screw M6x16 Counter sunk screw M6x20 Counter sunk screw M6x30 Hexagon nut M6 Hexagon nut M3 Spiral pin 3x20 Spiral pin 5x16 Washer, M6 Hexagon screw M6x20 Cyl screw M3x10 Square nut M6 Thumb screw M6x16 Cyl screw M5x40 Thumb screw M5 Binding head Cyl screw M4x10 Coupler plug Split washer Heating element Insulation tube Grummet Cyl screw M5x16 Clamping sleeve 10x13 Cap nut M6 Washer M4 Sealing ring Adjusting washer Washer M5 Washer M3 Counter sunk screw M6x10 Screw t

U017001 U017692 U017759 U017716 U015309 U017724 U017694 U017751 U014894 U017543 U017717 U018196 U017524 U017683 U014859 U014756 U014757 U017699 U014809 U017768 U017775 U014889 U014827 U014771 U014715 U014819 U017677 U014723 U014802 U014799 U014717 U017560 U014843 Z0181213 U019289 U017729 U017610 U017774 U017687 U016961 U017693 U017736 U014858 U017772 U017726 U014992 10

109 110 111 112 113 114 115 120 121 122 123 124 125 126 127 128 129

Antikink protection Cable Swivel nut Heat shield Sealing ring Hexagon screw M6x30 Adjusting washer Lever Leg spring Binding head M6x25 Distance bushing Binding head M6x12 Adjusting washer Wall roller Cyl screw M6 x 20 Washer Safety washer ITEMS NOT PICTURED Case

U017664 U014713 U017606 U015294 U014836 U014773 U017648 U017962 U017722 U017558 U017978 U017553 U017737 U015516 U014752 U014835 U014835 U015284

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STANDARD WARRANTY SINCLAIR EQUIPMENT COMPANY’S tools are warranted to be free of defects in workmanship and materials for a period of one year from the date of original purchase. Should any trouble develop during this one year period, return the complete tool, freight prepaid, to SINCLAIR’S authorized Service Center. If inspection shows the trouble is caused by defective workmanship or materials, SINCLAIR EQUIPMENT COMPANY will repair, or, at its option, replace without charge. •

This warranty does not apply to malfunctions caused by damage, unreasonable use, faulty repairs made by others, or failure to provide recommended maintenance.

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The warranty is void if the product is altered by the original consumer purchaser, or if it is used in a manner not recommended by the manufacturer.

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The warranties do not cover consequential damages or transportation charges incurred with the replacement or repair of SINCLAIR EQUIPMENT COMPANY products.

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Not responsible for lost job or down time.

In no event shall SINCLAIR be liable for any indirect, incidental, or consequential damages from the sale or use of the product. This disclaimer applies both during and after the term of this warranty. SINCLAIR EQUIPMENT COMPANY disclaims liability for any implied warranties, including implied warranties of “merchantability” and “fitness for a specific purpose”, after the one year term of this warranty. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Should you have any questions, SINCLAIR EQUIPMENT COMPANY at (530) 626-9386. To obtain warranty service, deliver or send the complete tool, prepaid, to SINCLAIR EQUIPMENT COMPANY. Be sure to include the following information: • • • •

Nature of failure; Name and address of distributor where tool was purchased; Application of tool when rendered defective; and Proof of purchase.

To obtain individual repair parts, SINCLAIR EQUIPMENT COMPANY with the following information: • • •

Tool model number; Item part number; and Description of part.

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Notes

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