Flumbing far Life'*

FlowGuard" Vipes and Fittings AfAg THEMOSTADVANCED HOTAND COLDWATERPLUMBING SOLUTION FORNEWGENERATION

ADVANTAGES The system offers Tremendous durability Enormouscostsaving Extraordinary safety Enviable reliability

6. Exceptional all weather corrosionresistanceeven againstmanycorrosiveliquids. 7 . Lowestbacterialorowth X

UnpaiaIleledperformance

N o s c a l i n gp, i t t i n go r l e a c h i n g

9. Doesnot sustainor combustion The 0l0UFlowGuardi'Advantage:

1 0 .Lowthermalexpansion 1 1 .Lowthermalexoansion

1. Provenperformance in plumbingapplication 1 2 .Temperaturelpressure bearing capacity l n t h e h a r s h e sotf c o n d i t i o ns i n c e1 9 5 6g l o b a l l y remainsunaffectedby UV exposure (FlowGuardtt: recognizedglobally 1 3 .Resistant to high levelsof chlorinenormally 2. Qualityassuredthroughstringentsample usedto treatwaterin lndia testingat independentlaboratories 1 4 .Good impact resistance 3. Verylow lifetimeownershipcost makingthe 1 5 .Easyand considerably fast installation with systemvery cost effective. 4. Highlydurableplumbingsystemhavinga designedlife of 50 years. 5. NSFapprovedmeanssafefor drinkingwater

fusioncompoundingsystem

1 6 .Consistentand reliabletingwith substantial savingin installation costs

.

High Rise ResidentialBuildings

.

Homeandcommercialbuildingpipingsystems

.

Condominiums

.

Chemical Processing andAirPollution systems

.

Pulpand Paperwaterand drainagesystems

.

Fertilizer processing systems

.

Metal Treatingand Miningindustrysystems

.

OfficeComplexes

.

CommercialAnd lndustrial Installations

.

VillasAndlndividualHouses

'

SolarWaterHeaters

MM

U2" 314" t" t-U4" t-U2"

Incn

Atc006l0 4IC00620

-:.: .-3

Atc00630 Atc00640 Atc00650 Atc00660

,w

Atc00 t 0 Arc0020 Alc00 30 Atc0040 Atc0050 Arc0060 Arc002 l Atc003 l Arc003 2

t5 20 25 32 40. 50 3l4" xl12" 2 0 x t 5 l" xl 12" 25Xrs l " x 3 1 4 " 25X20

ffi

Atc003t0 AIC00320 Atc00330 Atc00340 Atc003s0 4tc00360

12" 3t4" t" t-il4" t-U2"

12" 3t4" t" t-U4" t-v2" 2"

Arc002tI Atc0022l Atc0024l Atc0025| Atc00233l Atc002332 Atc002# | 4tc002442 Atc00243 Atc00255l 4tc002552 Atc002553 4tc002554 Atc00266l 4tc002662 Atc002663 Arc002664 AIC002665

Atc0042l Atc0043l Atc0&32 Atc0044l 4tc00442 41c00443 Alc0045l Atc00452 Arc00453 Atc00454 Atc0046r Atc00462 Atc00463 Atc00464 Atc0M65

AlsoAVAILBALE AfAgffi

U2" 3t4" t-tt4" t-12" 2"

MM

lnch

t5 20 25 32 40 50

AtcT07t0M U2" AtcTo720M 3t4" AtcTo730M AtcTo740P1 |- U 4 " AlcT07s0M t - tt 2 " ArcTo760M AtcT072| M 3t4"Xv2 AICTOT3I M t"xU2"

t5 20 25 32 40 50

l5x15x20 20x15x20 2 0 x 2 0 x1 5 2 0 x 1 5 x1 5 2 5 x 2 5 x1 5 25x25x20 3 2 x 3 2 x1 5 32 x 32 x20

2" x2" xl- l14" 2" x2" x lJI2"

MM

4 0 x 4 0 xl 5 40 x 40 x?o 40x40x25 {x40x32 5 0 x 5 0 x1 5 50x50x20 50x50x25 50x50x32 50x50x40

20x 15 25x15 25 \2O 32x15 32x20 40x15 40x20 40x25 40x32 50x15 50x20 50x25 50x32 50x40

LeadFreeUPVc PipesandFittingscomptetety compatible with AIaEffiffin

t5 20 25 32 40 50 20x15 25X15

ffi fr

iilflrruffiFmf lii Flumbing for Liie

STANDARDSAND CODE COMPLIANCE Of0$FlowGuardrM Vlumbingpipescomplywith the following:a a a a a a a a a a a a

APPROVED BY BUREAU OF INDIANSTANDARDlS 157778:2007 (Brs) ALSOCOMPLIES TO ASTIVD 2846/F493 ISO-9001: 2000 APPROVED BYCENTRALPUBLICWORKSDEPARTMENT (WD) CERTIFIED BYSHRIRAIV| INSTITUTE FORINDUSTRIAL RESEARCH (silR) CERTIFIED BYCENTRALINSTITUTE r.IPtrT \ OF PLASTICS ENIGINEERING & TECHNOLOGY APPROVED BYCENTRALBUILDINGRESEARCH INSTITUTE-ROORKEE ( cBRr ) APPROVED BYCENTRALFOODTECHNOLOGY RESEARCH INSTITUTE-IVIYSORE ( cFTRr) APPROVED BY NATIONALBUILDINGCONSTRUCTION CORPORATION LIMITED NBCC) APPROVED BY INDIANRAILWAY WELFARE ORGANISATION rRWO) APPROVED BY MUNICIPAL CORPORATIONS OF GREATER MUMBAI B M C) ALL MATERIALS USEDTO MANUFACTURE AJAYFLOWGUARD ARENSFCERTIFIED FORPOTABLE WATERAPPLICATION

TECHNICALDETAILS OutsideDiameterand WallThicknessFor VC 4120,SDR I | & SDR 13.5Plastiipe

vc 4t20cTs

Aiay Flowguard SDR I I Pipe and Fittings can withstand a t 0 Kgicm' pressuretest at 99'C for 48 hourc. At 82'C, VC withstands a Pressureol26 Kg/cm'for 4 hrs and a pressure of 37 Kgicm' for 6 minutes.

Approximate Number Of tsThat Can Be MadeWith One Fusion Compound (Solvent Cement) Can

NominolSize

:ro

.F{*i

J

ir

I

iz

I

40

,

Approx.

50 ml

35

23

Number

l 1 8m l

82

55

t5 34

33

23

t7

ofts

237ml

164

il0

68

66

46

34

Per Can

473ml

328

220

92

68

656

440

t36 272

t32

946ml

264

184

t36

t4

t0

07

Plumbing for Life

HorizontalSpacing( Distancebetweenpipeclamps) Reeommended

U2 314 I t-U4 t-v2 2

t5 20 25 32 40 50

4.0 5.0 5.5 6.0 6.5 7.5

.22 .53 .68 .83 .98 .29

4.0 4.5 5.0 5.5 6.0 7.0

.22 .37 .53 .68 .83 .t4

3.5 4.0 4.5 5.0 5.5 6.5

.07 .22 .37 .53 .68 .98

J

3 3 4 4 4

0.92 0.92 0.92 t.22 t.22 1.22

at eachfloorandshould have Note:Vertical Viping should beed a mid+toryguide, unless thermal expansion design callsfor otherprovision.

PressureTesting: (Please insist on pressure testing after installation from your plumber or call company representatives for assistance) Once an installationis completed,it should be prov ided adequatetime to cure before undertaking pessuretesting or use.Kindly refertothe belowmentioned curetimetables.

tingProcedure 1.

Cut pipe straight(veryimportant).Thiswillallowpipeto bottom intothe socket.

2.

Removeburr(shaving), usecleandry clothor knife.Do not useabrasivemateriaL

3.

Cleanpipe andfitting& ensureno dirt,greaseor anyotherforeignmatter

4.

isfelt. Checkdryfit. Pipeshouldeasilygo intothe socket1/3to2/3 of the waybeforeanyresistance fit. lf pipe goesto the bottom of the fittingwithoutany Thisiscommonlyreferredto asinterference resista nce(interference) ensurefittingiscorrectsize.lf it isnot correctsizeget anotherfitting.

5.

Apply a thin coatof cementintothe fittingssocketand a full evencoaton the pipeto the depth of socketbottom. Do not ouddlecementin socket.

6.

lnsertpipeintothe socketquicklywhilecementisstillfluid(wet),if cementhasdried,re-coatpipeandfitting. Twistpipeturn,thiswillallowcementto coveranydry spot.Makesurepipe goesallthe wayto the bottom of the fitting.

7

second)tomakesurepipedoesnot pushout. Holdpipeandfittingtogether(3O

B.

Wipe offexcesscementwithcleandry cloth.

9.

Allowcementto curebeforeapplyingwater(fluid)pressure. Curetime isdependentupontemperature,humidityetc howeverundernormalconditions.allow24 hourscuretime.

Piurnbing for Life

FrequentlyAsked Questions(FAQ'S) I,

. Alay Flowguard pipe and fittings are made from a specialtyplastic known chemicallyas chlorinatedpolyvinylchloride (VC). FlowguardVC is the resultof new technologythat ensuresincreasedproducttouthnessyear round. Aiay FlowguardVC pipesand fittingsare designedfor potablehot and coldwater distribution and are assembled with commonly used or special tools. VC FusionCompoundting-provenwith more than 40 inexpensive yearsofsuccessfulservicehistory- assurethe reliabilityof a Flowguardplumbing system.Ajay Flowguardpipeandfittingsare availablein coppertube sizes(CTS) from l/2" to 2". Qualityof both SpecialVC raw materialsaswell as finished productsisvery stringentlycontrolledby Noveon Inc.andis supplied manufacturers only.

2.

Can YC be used with solar water heater? . Yes,VCwork verywellwith solarwater heate4However, certain precaution necessary are recommended as listedbelow a- Ventingto be providedat the outletof the solarwater heaterfor protectionagainst steamformation. to beused. .l I pipingis recommended -fiftingsfor allthreadedconnections. allexposed pipingcarrying hot increasethe'efliciencyof the

3. . Flowguardhasbggnjn g5s5ucc€ssfully for the pasq$dyrs.The FlowguardHot & Cold Water PlumbingSystemhasbeendesignedfor aservicelifeof 50Yrs. ls Ajay Flowguard Cost Efrective? . Flowguardsystemhasbeensuccessfully performingworldwide for over 40 yrs and has a designedlife of minimum 50 yrs. The systeni requires low initial investmentand lowest installationcost and hencehasone of the lowest lifetime ownershiDcost.

5.

6.

Can we use combination of Ajay Flowguard other (Example Flowguard for Hot and UPVC/Gl for Cold) ? . NO lWe do not recommendsuchmix-n-match System,allthe ln case,Gl isusedin a Plumbing be lost becauseof contaminationfrom the rust Pipes. usedfor Hot water distribution. UPVC pipesare not designedand the storagetanks become Manytimesduringpeaksummer cim causefailure of the hotter than what UPVC water into the system can system. Sornetimes adverselyaffectthe [$IC system. Further ther-e.#,iiftvaysa installationof plumbing which surelywill leadto systemor thd heating failureof the system. There is alsoa Compound for VC alsocausesvstemfailure. andUPVCmightget the blameon oneof ln the worst caseofa problemof inventoryof different differentsuppliers. pipes, fittings, installation

4.

The prime reason for cracking is rough handling, improper storage, unprofessionalwork practicesor usingdull edged cutters and may happenin lower temperatures. lt can be easilyavoided by educatingthe installerson proper handling,storageand maintenanceoftools.

What is Aiay Flowguard VC?

Are VC Pipes prone to cracking? . Alay Flowguardis made from very high quality l00o/oimported raw material strintently controlled by Noveon. Superiorprocessingtechniqueadopted by Ajay ensures that Aay Flowguard pipes have considerablyhigher impact strength(which resistscrackint) than anyother competitiveVC product. ln additionAiay recommendsSDRII pipes only, which have higher cracking resistancethan SDR| 3.5oioes.

(coal/wood/oil/gas) waterheaters 5' ft awavfrom the heatsourceto from excessive radiandconnvicteve heat.Thefirst installation with metalliiping. 7.

8.

9:

Where can we use Ajay Flowguard? . Ajay Flowguardis suitablefor all Potablewater supply & Hot & Cold water plumbing.lt canalsobe usedin Heaters& other hot water piping in High-rise buildings, systems. The system is complexes, Farm-houses, etc. !,_!o-t!mercial/residential regularplumber instailAj installAiay Flowgua@ i.nn a r"gul""ptumber " . The isso simplethat go wron8. No special Theinstallation installation so simple that your plumberluS FlowguardHot & techniqueor tools are ryqired for Flowguard.In is soldasa Do{tintheWest ColdWater Pbmbing_system ls Aiay Flowguard UV Resistant?

\Mile Ajay Flowguard is UV resistant it may discolour in sunlight without affectingthe pressure/temperatureiearingcapabilityofthe Pipe.In anycasewe recommendpaintingtheexposedpipingwithanywater-basedpaint. 10. lsfiay Flowguard afrected byChlorine in treated Water? . Unlike polyrnerslike PP FlowguardVC is unaffectedby Chlorine ,in treated Water. Even of 3000 PPM does not have an adverseeffect on i l . In casesomebody drills a hol6 in the pipe by mistake, can it be repaired? . Yes,repairinga hole in VC is very easyand requiresa very smallpipeareato be exposed.A smallpiece(big enoughto extend atleasthalfthe pipe OD from both sidesofthe hole)of samesizepipeis cut. This pieceis againcut laterally suchthat a "patch"with an angleofapprox.200-270Degreeisformed. Now the pipe with the hole is thoroughlycleanedof all dirt, cement and water. Fusion Compoundis then appliedto the pipearoundthe hole andalsoon the patch. The Patchis then snapfit into placeandtied with a smallpieceof wire on to the pipe. A properly t patch will give almost the same pressurerating as the atyre tube puncture. originalpipe.Thisisverysimilartorepairing O t2. Are Ajay Flowguard products easily available? z u . FlowguardHot & Cold Water PlumbingSystemis availablein CTS (Copper o E t/i' fittingsfrom O TubeSizes) , %" , l" , I l14", lt/2",2" alongwith all associated your nearestdistributori

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