57413449 Delphi Common Rail 5e1m1f

Common Rail

Your local Delphi Distributor:

Delphi Diesel Aftermarket, Spartan Close, Warwick CV34 6AG, England. Tel: 01926 472 900 Fax: 01926 472 901 http://www.dieselaftermarket.delphi.com

DDSX451 (EN)

Contents

Introduction to Common Rail

2·3

The Delphi Common Rail System

4·5

Diagnostic and Test Equipment

6·7

Common Rail Pumps and Injectors

8 · 11

Common Rail Filters and Glow Plugs

12 · 17

Common Rail HP Pipes

18 · 23

Other Common Rail Products

24 · 29

Cross References

30 · 31

Introduction to Common Rail “Common Rail is the automotive technology of the future”

Common Rail is a fundamental change in diesel technology and it is happening now. The modern direct-injection engine is a pre-requisite for new diesel-powered enger vehicles across Europe. It is the only technology to address all planned European emissions legislation, whilst enhancing reliability, performance and fuel economy. The number of diesel cars we see on our roads is constantly growing. In Europe alone, this growth is predicted to continue at an average rate of 10% per annum, with Common Rail systems growing by 35% per year.

Delphi’s Common Rail

New Car Sales by Fuel Type

Delphi Diesel Systems has been involved in Common Rail technology from the beginning. Some of the very first systems were pioneered by Delphi with systems fitted to, among others, Ford, Jaguar, Renault, PeugeotCitroen, Mercedes-Benz, Nissan, SsangYong, Kia and Hyundai applications. The number of vehicle manufacturers fitting Delphi’s Common Rail systems continues to grow, with new contracts regularly being announced. Delphi Diesel is committed to ing vehicle manufacturers and the automotive aftermarket in harnessing this growing market, with total Delphi Diesel Common Rail parc expected to reach 14 million vehicles by 2011.

% of new car sales

Common Rail vehicles out of warranty

Euro Standard

Year of Particulates Introduction FM g/km

Oxides of Nitrogen NOX, g/km

I

1992

0.14

0.97

II (DI)

1996

0.1

0.9

II (IDI)

1996

0.08

0.7

III

2000

0.05

0.5

IV

2005

0.025

0.25

V

2008

0.005

0.2

Emissions

The Future

With European emissions regulations for new light duty vehicles (cars and light commercial vehicles) getting tighter and tighter, it is imperative that the Common Rail system meets these requirements.

From the current environmental and market trends, it is easy to see why Common Rail technology is going to play a major part in the business of everyone involved in diesel vehicles.

European emissions standards are evolving regularly and Delphi has always reacted accordingly to ensure that its Common Rail systems meet the latest requirements, and are in a position to be at the forefront of emission-controlled technology.

Delphi has made a substantial investment in preparing its authorised distributors to deal with the new technology, both in new Common Rail product technology and in diagnostics, equipment and training. With increasing numbers of vehicles equipped with Delphi components coming out of warranty, this spells exciting opportunities in the future.

The current European emissions standard is Euro IV, with Euro V coming soon. The accompanying table shows movement through the European standards.

Total Delphi Common Rail parc Delphi Common Rail parc out of warranty

“Delphi is at the forefront of emissions-controlled technology”

2

3

The Delphi Common Rail System

The system is made up of a number of components, with each performing a role that is vital to the overall running of the system. The high pressures (up to 2000 bar) inherent in Common Rail systems mean that any fault must be diagnosed and the faulty component replaced immediately. Failure to do so can result in prolonged damage to the system and engine.

A Common Rail engine is designed to supply constant fuel pressure to electronically controlled injectors, meaning the fuel supply is not dependant upon engine speed.

The accompanying diagram depicts the layout of the Common Rail system and the placement of many of the components within it.

HIGH PRESSURE PIPE Transports fuel at high pressure between pump and rail, rail and injectors, resistant to pressure changes and totally sealed from the outside world.

IMV The IMV is used to control the pressure in the rail by regulating the amount of fuel sent to the pumping components of the high pressure pump.

HIGH PRESSURE PUMP

RAIL

The pump generates the high pressure. This then accumulates in the injection rail and is redistributed to the injectors via the HP pipe.

The rail is a high pressure accumulator. The HP sensor on the rail is used to transmit the pressure value in the rail to the DCU. This value is used to calculate the flow and injection advance.

DCU FILTER Due to high injection pressures and small nozzle size of the Common Rail system, the cleanliness of the fuel is of even greater importance. The fuel filter traps particles down to as little as 2 microns.

4

The DCU is the ‘brains’. It controls the functions of the Common Rail system, such as flow and advance and is used in diagnosis to determine faults within the system.

GLOW PLUG Glow Plugs are critical to the smooth, efficient starting of diesel engines. They ensure sound cold engine performance and emissions control.

INJECTORS The injector is a vital component within the system, regulating the exact amount of fuel delivered into the combustion chamber. The precise opening and closing of the injectors is electronically controlled by electrovalves that are installed in each nozzle holder body.

5

Diagnostic and Test Equipment

The introduction of Common Rail diesel injection systems has brought with it new requirements for diagnostics and vehicle servicing. As an OE Common Rail manufacturer, Delphi has met these challenges head-on by providing a dedicated range of diagnostics and tooling. Delphi’s suite of diagnostic tools ensures that technicians have the ability to interrogate the vehicle’s electronic and mechanical systems in order to identify the faulty component. Delphi also provides a range of tools to ensure that the faulty component can be quickly removed from the vehicle and a replacement unit fitted.

VEHICLE ENTERS DELPHI WORKSHOP / INDEPENDENT GARAGE

Lack of pressure in CR system diagnosed

Electronic diagnosis of fault using DIAMAND 2 (YDT460) / DS100E (*) Carry out mechanical test of pump and injector, using Sealed Rail Kit (YDT278)

Faulty component identified Faulty injector

Faulty pump DS100E

6

Generic Tool Kit

YDT200

Renault K9 Kit

YDT201

Ford Lynx Kit

YDT202

Ford Puma Kit

YDT209

Kia / Hyundai Kit

YDT230

PSA DV4 Kit

YDT250

Ssangyong Kit

YDT381

PSA DW10B

YDT474

*Please note that all Delphi CR applications are exclusive to DIAMAND 2 for the first 2 years after vehicle launch. DIAMAND 2 is available only to authorised Delphi Diagnostic Centres with the required clean room facilities.

Remove / Refit failed component using range of Common Rail Application Tool Kits

Determine whether fault is IMV related or an internal mechanical failure, using False Actuator Kit (YDT410)

7

Common Rail Pumps The demand for reduced emissions and improved performance means that diesel fuel injection has come a long way since the rotary pump product of yesteryear. The Common Rail system has now put the new generation of diesel engines on a par with petrol engines.

At the heart of the Common Rail system is the fuel pump. This is a vital component which generates the high pressure within the system. The pump receives the fuel from the tank via the filter, and then es it under pressure to the rail, via a pipe.

A Common Rail engine is designed to supply constant fuel pressure to electronically controlled injectors through a shared fuel reservoir. This means that the fuel supply is not dependant on engine speed.

Delphi Common Rail pumps are fitted to a number of OE applications including Ford, SsangYong, Mercedes-Benz, PSA and Renault.

“The pump is the heart of the Common Rail system” Common Rail Injectors The objective of the Common Rail injection system is to be able to control the advance, injection duration and pressure individually, in a way that manages the combustion perfectly – cylinder by cylinder – depending on the working conditions of the engine. The Common Rail injector is a vital component within the system, regulating the exact amount of fuel that is delivered into the combustion chamber. The precise opening and

closing of the injectors is electronically controlled by electrovalves that are installed in each nozzle holder body. Delphi Common Rail injectors are fitted to a number of the most popular vehicles of the world’s largest vehicle manufacturers, including Renault, Ford and Kia.

9

Pumps and Injectors – Applications

Manufacturer Model CITROEN C3 C3 XTR C4 DACIA Logan Logan FORD Focus I Focus I Mondeo III (Twin/Single box) Mondeo III (Single Box) Mondeo III (Twin box) Mondeo III (Single box) Mondeo III Mondeo IV Mondeo IV Mondeo IV Mondeo IV Tourneo Connect Transit Connect Transit (FWD) Transit (RWD) HYUNDAI Terracan Terracan Terracan Terracan Terracan Terracan Terracan JAGUAR X-type S X-type S X-type S Estate X-type S Estate X-type SE X-type SE X-type SE Estate X-type SE Estate X-type Sport X-type Sport X-type Sport Estate X-type Sport Estate X-type JCB Loadall Loading Shovel Telescopic Handler JMC Transit KIA Bongo Carnival Carnival Carnival Carnival II Frontier Pregio Sedona Sedona Sedona II MERCEDES-BENZ C Class 200 C Class 200 C Class 220 C Class 220 C Class 220 E Class 200 E Class 200 E Class 200 E Class 220 E Class 220

10

Emissions standard

Pump

Injector

02/02 ➡ 01/04 - 12/05 10/06 ➡

Euro III Euro III Euro IV

9042A023A 9042A023A 9424A000A

R01001A R01001A R03801D

4 4

03/05 ➡ 01/06 ➡

Euro III Euro IV

9042A070A 9042A070A

R04101D R05101D

100 115 115 115 130 130 155 115 130 130 152 90 90 125 137

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

09/02 - 11/04 03/01 - 11/04 08/02 - 06/03 06/03 ➡ 10/01 - 06/03 06/03 ➡ 09/04 ➡ 09/03 ➡ 09/03 ➡ 11/05 ➡ 05/05 ➡ 09/02 ➡ 09/02 ➡ 08/02 ➡ 03/04 ➡

Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro IV Euro IV Euro IV Euro IV Euro III Euro III Euro III Euro III

9044A016B (1) or 9044A016A (2) 9044A016B (1) or 9044A016A (2) 9044A130B (1) or 9044A130A (2) 9044A130B (1) or 9044A130A (2) 9044A130B (1) or 9044A130A (2) 9044A130B (1) or 9044A130A (2) 9044A090A 9044A130A (2) 9044A130A (2) 9044A130A (2) 9044A090A 9044A016A 9044A016A 9044A130B (1) or 9044A130A (2) 9044A090A

R02201Z R02201Z R00402Z R00502Z R00301Z R00501Z R00601D R00504Z R00504Z R00801D R00701D R02201Z R02201Z R00301Z R00403Z

KJ HP HP HP HP HP HP

150 150 150 150 150 150 150

4 4 4 4 4 4 4

12/01 10/03 01/04 12/01 01/04 01/04 08/05

Euro Euro Euro Euro Euro Euro Euro

III III III III III III III

9044A072A 9044A072A 9044A072A 9044A072A 9044A072A 9044A072A 9044A072A

R02801D R02901D R02901D R03701D R03701D

X404 X404 X404 X404 X404 X404 X404 X404 X404 X404 X404 X404 -

130 130 130 130 130 130 130 130 130 130 130 130 155

4 4 4 4 4 4 4 4 4 4 4 4 4

07/03 - 09/05 10/05 ➡ 02/04 - 09/05 10/05 ➡ 07/03 - 09/05 10/05 ➡ 02/04 - 09/05 10/05 ➡ 07/03 - 09/05 10/05 ➡ 02/04 - 09/05 10/05 ➡ 10/05 ➡

Euro III Euro IV Euro III Euro IV Euro III Euro IV Euro III Euro IV Euro III Euro IV Euro III Euro IV Euro IV

9044A130A 9044A130A 9044A130A 9044A130A 9044A130A 9044A130A 9044A130A 9044A130A 9044A130A 9044A130A 9044A130A 9044A130A 9044A090A

R00501Z R00501Z R00504Z R00504Z R00501Z R00501Z R00504Z R00504Z R00501Z R00501Z R00504Z R00504Z R00701D

4.4 L 4.4 L 4.4 L

-

97 108 120

4 4 4

03/07 ➡ 03/07 ➡ 03/07 ➡

Tier III Tier III Tier III

9422A010A 9422A010A 9422A010A

R05001D R05001D R05001D

2.8 L

4JB1TCI

114

4

02/06 ➡

Euro III

9044A120A

R03301D

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

CRDi CRDi CRDi CRDi CRDi CRDi CRDi CRDi CRDi CRDi

KJ KJ KJ KJ KJ KJ KJ KJ KJ KJ

144 144 148 185 144 144 144 144 185 144

4 4 4 4 4 4 4 4 4 4

10/03 10/01 10/01 06/06 08/05 10/03 10/03 10/01 07/06 08/05

- 01/04 - 01/04 ➡ ➡ ➡ - 01/04 - 01/04 - 01/04 ➡ ➡

Euro III Euro III Euro III Euro IV Euro III Euro III Euro III Euro III Euro IV Euro III

9044A072A 9044A072A 9044A072A 9422A000A 9044A072A 9044A072A 9044A072A 9044A072A 9422A000A 9044A072A

R03001D R02801D R02801D R03902D R02901D R03001D R03001D R02801D R03902D R02901D

2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI

OM646 OM646 OM646 OM646 OM646 OM646 OM646 OM646 OM646 OM646

136 136 161 168 168 136 136 161 168 168

4 4 4 4 4 4 4 4 4 4

01/07 01/07 01/07 01/07 01/07 07/06 07/06 07/06 07/06 07/06

➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡

Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro

9421A000A 9421A000A 9421A000A 9421A000A 9421A000A 9421A000A 9421A000A 9421A000A 9421A000A 9421A000A

R04201D R04201D R04201D R04201D R04201D R04201D R04201D R04201D R04201D R04201D

Engine

Engine code BHP

Cyl Date range

1.4 HDi 16v 1.4 HDi 16v 2.0 HDi 16v

DV4TED4 DV4TED4 DW10BTED4

92 92 134

4 4 4

1.5dCi 1.5dCi

K9K790 K9K792

65 68

1.8 1.8 2.0 2.0 2.0 2.0 2.2 2.0 2.0 2.0 2.2 1.8 1.8 2.0 2.4

TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi

Lynx Lynx Puma Puma Puma Puma Puma Puma Puma Puma Puma Lynx Lynx Puma Puma

2.9 2.9 2.9 2.9 2.9 2.9 2.9

CRDi CRDi CRDi CRDi CRDi CRDi CRDi

2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.2

D D D D D D D D D D D D D

16v 16v 16v 16v 16v 16v 16v 16v 16v

(†Not homologated for Korean market)

2WD 2WD 4WD 4WD 4WD 4WD

with DPF without DPF with DPF with DPF without DPF with DPF without DPF with DPF with DPF without DPF

➡ ➡ ➡ ➡ ➡ ➡ ➡

IV IV IV IV IV IV IV IV IV IV

† †

Manufacturer Model NISSAN Almera Micra Micra Note Note PEUGEOT 307 407 RENAULT Clio II Clio II Clio II Clio II Clio II Campus Clio III Clio III Clio III Clio III Clio III Clio III Grand Scenic II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Megane I Megane I Megane I Modus Modus Modus Modus Modus Modus Scenic II Scenic II Scenic II Thalia Thalia Thalia Thalia Thalia Thalia Thalia SAMSUNG SM3 SM3 SSANGYONG Actyon Actyon (China) Kyron Kyron Kyron (China) Kyron Kyron Kyron (China) Rexton Rexton Rexton (China) Rodius Rodius Rodius (China) Stavic Stavic Stavic (China) SUZUKI Jimny Jimny Liana TATA (TELCO) Indica Indigo Marina Safari Safari

Emissions standard

Pump

Injector

10/03 ➡ 01/03 ➡ 09/03 ➡ 03/06 ➡ 03/06 ➡

Euro Euro Euro Euro Euro

III III III IV IV

9042A070A 9042A070A 9042A070A 9042A070A 9042A070A

R04001D R04101D R04001D R05101D R05101D

4 4

06/06 ➡ 10/06 ➡

Euro IV Euro III

9424A000A 9424A000A

R03801D R03801D

57 65 80 100 65 60 65 68 70 80 86 100 57 60 65 65 70 80 80 85 100 65 70 70 80 85 85 80 85 100 57 60 65 65 70 80 100

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

06/02 ➡ 05/01 ➡ 06/02 ➡ 06/01 - 12/05 01/06 ➡ 01/06 ➡ 01/06 ➡ 06/06 ➡ 01/06 ➡ 01/06 ➡ 06/05 ➡ 03/04 ➡ 06/02 ➡ 01/06 ➡ 05/01 ➡ 05/01 ➡ 01/06 ➡ 06/02 ➡ 10/02 ➡ 05/05 ➡ 01/03 ➡ 01/04 ➡ 01/06 ➡ 01/06 ➡ 01/04 ➡ 01/06 ➡ 01/06 ➡ 01/03 ➡ 01/06 ➡ 01/03 ➡ 06/02 ➡ 01/06 ➡ 05/01 ➡ 05/01 ➡ 01/06 ➡ 06/02 ➡ 06/01 - 06/05

Euro III Euro III Euro III Euro III Euro III Euro IV Euro III Euro IV Euro IV Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro IV Euro III Euro IV Euro IV Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III

9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A 9042A070A

R04101D R04101D R04001D R04001D R04101D R05101D R04101D R05101D R05101D R04001D R05101D R04001D R04101D R05101D R04101D R04101D R05101D R04001D R04001D R05101D R04001D R04101D R05101D R05201D R04001D R05201D R05101D R04001D R05101D R04001D R04101D R05101D R04101D R04101D R05101D R04001D R04001D

K9K268 K9K264

85

4 4

07/05 ➡ 07/05 ➡

Euro III Euro IV

9042A070A 9042A070A

R04101D R05101D

D20DT D20DT D20DT D20DT D20DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT

141 141 100 100 100 165 165 165 163 163 163 168 168 168 168 168 168

4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5

10/06 ➡ 10/06 ➡ 05/05 ➡ 06/06 ➡ 06/06 ➡ 05/05 ➡ 07/06 ➡ 03/06 ➡ 11/03 ➡ 08/06 ➡ 03/06 ➡ 04/04 ➡ 09/06 ➡ 03/06 ➡ 04/04 ➡ 09/06 ➡ 03/06 ➡

Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro

IV III III IV III III IV III III IV III III IV III III IV III

9044A051A 9044A160A 9044A051A 9044A051A 9044A160A 9044A051A 9044A051A 9044A160A 9044A051A 9044A051A 9044A160A 9044A051A 9044A051A 9044A160A 9044A051A 9044A051A 9044A160A

1.5 DDiS 1.5 DDiS 1.4 16v

K9K262 K9K266 DV4TED4

65 85 90

4 4 4

01/04 ➡ 12/05 ➡ 03/05 ➡

Euro III Euro IV Euro III

9042A070A 9042A070A 9042A070A

R04101D R05101D R01001A

1.4 1.4 1.4 2.2 3.0

DICOR DICOR DICOR DICOR BS3 DICOR

69 69 69 140 115

4 4 4 4 4

08/06 08/06 08/06 04/07 01/05

Euro Euro Euro Euro Euro

9042A050A 9042A050A 9042A050A 9044A140A 9044A110A

R04301D R04301D R04301D R04901D R03501D

Engine

Engine code

BHP

Cyl Date range

1.5 1.5 1.5 1.5 1.5

K9K260 K9K272 K9K270 K9K274 K9K274

82 65 82 68 86

4 4 4 4 4

2.0 HDi 2.0 HDi

DW10BTED4 DW10BTED4

136 136

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi

K9K710 K9K700 K9K702 K9K712 K9K700 K9K716 K9K752 K9K768 K9K714 K9K750 K9K766 K9K728 K9K710 K9K716 K9K700 K9K704 K9K714 K9K702 K9K722 K9K724 K9K728 K9K752 K9K768 K9K762 K9K750 K9K760 K9K766 K9K722 K9K724 K9K728 K9K710 K9K716 K9K700 K9K704 K9K714 K9K702 K9K712

1.5 dCi 1.5 dCi 2.0 2.0 2.0 2.0 2.0 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

dCi dCi dCi dCi dCi

Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi

D D D D D

➡ ➡ ➡ ➡ ➡

IV IV IV IV III

/ / / / / / / / / / / / / / / / /

9044A052A 9044A161A 9044A052A 9044A052A 9044A161A 9044A052A 9044A052A 9044A161A 9044A052A 9044A052A 9044A161A 9044A052A 9044A052A 9044A161A 9044A052A 9044A052A 9044A161A

(3) (4) (3) (3) (4) (3) (3) (4) (3) (3) (4) (3) (3) (4) (3) (3) (4)

(1) TEMP SENSOR TIN PINS (2) TEMP SENSOR GOLD PINS (3) PUMP STANDARD W/O CR6 (4) PUMP IMPROVED CORROSION PROTECTION W/O CR6 (5) INJECTOR WITH DLC VALVE Injector application detail is available in Delphi’s Nozzles and Injectors catalogue (DDCX103B)

R04501D R03401D R03401D R04501D R03401D R02601Z / R04601D (5) R04401D R02601Z / R04601D (5) R02601Z / R04601D (5) R04401D R02601Z / R04601D (5) R02601Z / R04601D (5) R04401D R02601Z / R04601D (5) R02601Z / R04601D (5) R04401D R02601Z / R04601D (5)

11

Common Rail Filters Due to the high injection pressures involved in a Common Rail system, the cleanliness of fuel is critical. One of the most important system components is the fuel filter which acts as the engine’s first line of defence.

developed to remove particles down to the level of 2 microns. The range has been designed with enhanced features, ensuring customer demands for long life and improved performance continue to be met.

Effective filtration and diesel fuel conditioning are essential to protect the Common Rail fuel injection equipment from water and particle contamination. As little as 2 microns of dirt can completely wear out a fuel pump.

Delphi Diesel Common Rail filters are manufactured to stringent standards as imposed by the world’s leading vehicle manufacturers.

Delphi Diesel is at the forefront of Common Rail filter technology. Our latest range of highly sophisticated fuel filters has been

To maximise optimum performance it is important to change the filter at the recommended VM service interval.

“Diesel filtration is the first line of defence” Common Rail Glow Plugs Glow Plugs are critical to the smooth, efficient starting of diesel engines. They ensure sound cold engine performance and emissions control. High quality performance is vital in achieving the required starting temperatures quickly, without compromising the plug’s durability. The Delphi Diesel glow plug range is continually updated to keep it inline with market changes and customer requirements.

Our latest technology ceramic glow plugs offer improved durability and a lightweight design, with enhanced features allowing more efficient combustion. The complete Delphi Diesel glow plug programme covers 98% of the European vehicle parc.

13

Filters and Glow plugs – Applications

Manufacturer Model AUDI A6 A6 A6 A6 A8 A8 A8 A8 BMW 318 318 318 320 320 320 330 330 330 X5 CHRYSLER 300C CITROEN C3 C3 C3 C3 XTR C4 C4 C4 C4 C5 C6 Pluriel Xsara Picasso DACIA Logan Logan FORD Focus Focus C-Max Focus Mk1 Focus Mk2 Focus Mk2 Focus MK2 Mondeo Mondeo Mondeo Mondeo Tourneo Connect Tourneo Connect Tourneo Connect Transit Transit Transit Connect Transit Connect Transit Connect Transit Connect HYUNDAI Terracan Terracan

14

Emissions standard

Filter

Glow Plug

➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡

-

HDF545 HDF545 HDF545 HDF545 HDF549 HDF549 HDF549 HDF549

HDS374 -

➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡

-

HDF548 HDF548 HDF548 HDF548 HDF548 HDF548 HDF548 HDF548 HDF548 HDF550

HDS415 HDS415 HDS415 HDS415 HDS415 HDS415 HDS415 HDS415 HDS415 HDS415

6

09/05 ➡

-

HDF544

-

68 90 92 92 90 92 110 109 110 205 70 109

4 4 4 4 4 4 4 4 4 6 4 4

02/02 ➡ 02/02 ➡ 05/02 ➡ 04/05 ➡ 12/04 ➡ 12/04 ➡ 12/04 ➡ 12/04 ➡ 06/04 ➡ 2006 ➡ 2003 ➡ 05/04 ➡

Euro Euro Euro Euro Euro Euro Euro Euro

HDF939 HDF939 HDF939 HDF939 HDF939 HDF939 HDF939 HDF939 HDF546 HDF939 HDF939

HDS399 HDS399 HDS367 HDS399 HDS399 HDS404 HDS399

K9K790 K9K792

65 70

4 4

03/05 ➡ 03/05 ➡

Euro III Euro IV

-

HDS342 HDS342

DV6TED4 DV6TED4 Duratorq Duratorq Duratorq Duratorq Puma Puma Puma Puma Lynx Lynx Lynx Lynx Lynx Lynx Lynx

109 109 100 100 115 136 115 130 155 155 90 90 110 75 137 90 90 110 110

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

11/04 ➡ 10/03 ➡ 09/02 - 2005 2002 - 2005 03/01 - 2005 04/05 ➡ 03/01 ➡ 03/01 ➡ 2004 ➡ 2005 ➡ 09/02 ➡ 09/02 ➡ 08/06 ➡ 08/02 ➡ 03/04 ➡ 09/02 ➡ 09/02 ➡ 08/06 ➡ 08/06 ➡

Euro IV Euro III Euro III Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro III Euro III Euro III Euro III Euro III

HDF939 HDF939 HDF924 HDF924 HDF924 HDF929 HDF924 HDF924 HDF924 HDF924 HDF924 HDF927(1) HDF924 HDF537 HDF537 HDF924 HDF927(1) HDF924 HDF927(1)

HDS399 HDS379 HDS379 HDS379 HDS383 HDS383 HDS383 HDS383 HDS379 HDS379 HDS379 HDS379 -

KJ KJ

149 149

4 4

07/01 ➡ 07/01 ➡

Euro III Euro III

HDF924 HDF924

HDS403 HDS403

Engine

Engine code

BHP

Cyl

Date range

2.7 3.0 3.0 3.0 3.0 3.0 4.0 4.2

TDI TDI TDI TDI TDI TDI TDI TDI

-

180 211 225 233 211 232 275 320

6 6 6 6 6 6 8 8

11/04 05/04 11/04 05/06 11/03 08/03 03/03 07/05

2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0

D D TD CD D TD CD D XD D

-

115 116 115 150 150 150 204 204 204 218

4 4 4 4 4 4 6 6 6 6

03/02 03/03 03/03 11/03 09/01 09/01 03/03 03/03 03/03 12/03

3.0 CRD

-

218

1.4 1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 2.7 1.4 1.6

DV4TED4 DV4TED4 DV6TED4 DV6TED4 DV6TED4 DV6TED4

1.5 dCi 1.5 dCi 1.6 1.6 1.8 1.8 1.8 2.0 2.0 2.0 2.2 2.2 1.8 1.8 1.8 2.0 2.4 1.8 1.8 1.8 1.8

HDi HDi 16V HDi 16v HDi 16v HDi HDi 16v HDi 16v HDi FAP HDi 16v V6 HDi HDi HDi

TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDCi TDi TDi TDCi TDCi TDCi TDCi TDCi TDCi TDCi

16v 16v 16v 16v

2.9 CDTD 2WD 2.9 CRTD 4WD

III III IV IV IV IV III IV

Manufacturer Model JAGUAR S-type X-type X-type KIA Bongo Carnival Frontier Pregio Sedona LAND ROVER Discovery Range Rover Sport MAZDA 3 MERCEDES-BENZ A160 A180 A200 B180 B200 C200 C200 C220 C220 C270 C320 CLK220 CLK320 E200 E200 E220 E220T E270 E270T E280 E280 E280T E280T E320 E320 E320T E320T E420 GL320 GL420 ML280 ML320 R280 R320 S320 Viano Viano Vito 109 Vito 111 Vito 115 MINI One One NISSAN Almera Interstar

Engine

Engine code

BHP

Cyl

Date range

Emissions standard

Filter

Glow Plug

2.7D 2.0 D 2.2 D

-

207 130 155

6 4 4

06/04 ➡ 09/03 ➡ 2005 ➡

Euro IV Euro IV Euro IV

HDF928 HDF924 HDF924

HDS383 HDS383 -

2.9 2.9 2.9 2.9 2.9

KJ KJ KJ KJ KJ

145 145 145 145 145

4 4 4 4 4

04/01 04/01 04/01 04/01 04/01

Euro Euro Euro Euro Euro

III III III III III

HDF924 HDF924 HDF924 HDF924 HDF924

HDS403 HDS403 HDS403 HDS403 HDS403

2.7 TDV6 2.7 TDV6

Lion Lion

190 190

6 6

10/04 ➡ 2005 ➡

Euro III Euro III

HDF935 HDF935

-

1.6 Di TURBO

DV6TED4

109

4

06/04 ➡

Euro IV

HDF939

2.0 2.0 2.0 2.0 2.0 2.1 2.1 2.1 2.1 2.7 3.0 2.1 3.0 2.1 2.1 2.1 2.1 2.7 2.7 3.0 3.2 3.0 3.2 3.0 3.2 3.0 3.2 4.0 3.0 4.0 3.0 3.0 3.0 3.0 3.2 2.1 2.1 2.1 2.1 2.1

-

82 109 140 109 140 116 122 143 150 170 224 150 224 102 122 150 150 177 177 190 177 190 177 224 204 224 204 314 224 306 190 224 190 224 204 109 150 88 109 150

4 4 4 4 4 4 4 4 4 5 6 4 6 4 4 4 4 5 5 6 6 6 6 6 6 6 6 8 6 8 6 6 6 6 6 4 4 4 4 4

09/04 09/04 09/04 03/05 03/05 09/00 04/03 05/00 02/04 12/00 01/05 01/05 01/05 07/02 07/02 03/02 03/03 03/02 03/03 03/05 05/04 03/05 05/04 03/05 11/02 03/05 03/03 01/06 09/06 09/06 07/05 07/05 05/06 01/06 09/02 09/03 09/03 09/03 09/03 09/03

➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡

-

HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544 HDF544

HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377 HDS377

1.4 D 1.4 D

-

75 88

4 4

06/03 ➡ 06/03 ➡

-

HDF551 HDF551

-

1.5 dCi 2.2 dCi

K9K270 G9T-722

82 90

4 4

10/03 ➡ 04/02 ➡

Euro III Euro III

HDF907 HDF920

HDS342 HDS396

CRDi CRDi CRDi CRDi CRDi

CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI

➡ ➡ ➡ ➡ ➡

'(1) WITH WATER SENSOR FOR EXPORT

15

Filters and Glow plugs – Applications

Manufacturer Model NISSAN CONT’D Micra Micra Note Note Primastar Primastar X-Trail X-Trail PEUGEOT 206 206 206 CC 307 307 407 407 407 607 RENAULT Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio II Clio III Clio III Clio III Clio III Grand Scenic II Grand Scenic II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Master Megane II Megane II Megane II

16

Engine

Engine code

BHP

Cyl

Date range

Emissions standard

Filter

Glow Plug

1.5 1.5 1.5 1.5 1.9 1.9 2.2 2.2

dCi dCi dCi dCi dCi dCi dCi dCi

K9K272 K9K272 K9K274 K9K276 F9Q-760 F9Q-760 -

65 82 70 85 82 100 114 136

4 4 4 4 4 4 4 4

10/03 ➡ 10/03 ➡ 03/06 ➡ 03/06 ➡ 09/02 ➡ 09/02 ➡ 07/01 ➡ 12/03 ➡

Euro Euro Euro Euro Euro Euro -

III III IV IV III III

HDF907 HDF907 HDF944 HDF944 HDF920 HDF920 HDF523 HDF523

1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.7 2.7

HDi HDi HDi HDi HDi HDi HDi HDi HDi

DV6TED4 DV6TED4 DV6TED4 -

110 109 109 110 109 110 109 204 204

4 4 4 4 4 4 4 6 6

05/04 05/04 04/05 02/04 02/04 05/04 05/04 10/05 12/05

Euro IV Euro IV Euro IV -

HDF939 HDF939 HDF939 HDF939 HDF939 HDF939 HDF939 HDF546 HDF546

HDS342 HDS342 HDS342 HDS342 HDS399 HDS399 HDS399 HDS404

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.2 1.5 1.5 1.5

dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi

K9K710 K9K710 K9K700 K9K700 K9K700 K9K700 K9K700 K9K704 K9K704 K9K704 K9K704 K9K704 K9K702 K9K702 K9K712 K9K712 K9K768 K9K766 K9K K9K764 K9K710 K9K710 K9K700 K9K700 K9K700 K9K700 K9K700 K9K704 K9K704 K9K704 K9K704 K9K704 K9K702 K9K702 K9K K9K G9T722 K9K722 K9K722 K9K722

55 55 65 65 65 65 65 65 65 65 65 65 82 82 100 100 68 86 103 106 100 100 55 55 65 65 65 65 65 65 65 65 65 65 82 82 68 84 90 82 82 82

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

06/01 - 12/04 01/05 - 05/05 06/01 - 12/04 12/01 - 12/04 01/05 - 05/05 01/05 - 05/05 01/05 - 05/05 06/01 - 12/04 12/01 - 12/04 01/05 - 05/05 01/05 - 05/05 01/05 - 05/05 06/01 - 12/04 01/05 - 05/05 01/04 - 12/04 01/05 - 12/05 06/05 ➡ 06/05 ➡ 06/05 ➡ 06/05 ➡ 01/04-12/04 01/05 ➡ 07/03-12/04 01/05 ➡ 12/01 - 12/04 12/01 - 12/04 01/05 - 05/05 01/05 - 05/05 01/05 - 05/05 12/01 - 12/04 12/01 - 12/04 01/05 - 05/05 01/05 - 05/05 01/05 - 05/05 07/02 - 12/04 01/05 ➡ 06/05 ➡ 06/05 ➡ 09/00 ➡ 11/02 - 12/04 11/02 - 12/04 01/05 ➡

Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro IV Euro IV Euro IV Euro IV Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro IV Euro IV Euro III Euro III Euro III Euro III

HDF907 HDF941 HDF907 HDF913(1) HDF941 HDF938(1) HDF946(1) HDF907 HDF913(1) HDF941 HDF938(1) HDF946(1) HDF907 HDF941 HDF907 HDF941 HDF944 HDF944 HDF944 HDF944 HDF915 HDF943 HDF907 HDF941 HDF907 HDF913(1) HDF941 HDF938(1) HDF946(1) HDF907 HDF913(1) HDF941 HDF938(1) HDF946(1) HDF907 HDF941 HDF941 HDF941 HDF920 HDF915 HDF917(1) HDF943

HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS396 HDS342 HDS342 HDS342

FAP FAP FAP FAP

➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡

Manufacturer Model RENAULT CONT’D Megane II Megane II Megane II Megane II Megane II Megane II Megane II Modus Modus Modus Modus Scenic II Scenic II Scenic II Scenic II Scenic II Scenic II Scenic II Thalia Thalia Thalia Thalia Thalia Trafic Trafic SSANGYONG Kyron Rexton Rexton SUZUKI Jimny Jimny TATA Indica Indigo Marina Safari VAUXHALL Monovan Vivaro VOLVO S40

Engine

Engine code

BHP

Cyl

Date range

Emissions standard

Filter

Glow Plug

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.9 1.9

K9K722 K9K722 K9K722 K9K722 K9K724 K9K728 K9K729 F9Q762 F9Q760

82 82 86 86 86 101 100 65 65 80 80 82 82 86 86 86 101 106 65 65 65 65 65 82 101

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

01/05 ➡ 01/05 ➡ 05/05 ➡ 05/05 ➡ 10/03 - 12/04 2003 ➡ 10/04 ➡ 10/04 ➡ 10/04 ➡ 10/04 ➡ 01/02 - 12/04 01/02 - 12/04 2005 ➡ 2005 ➡ 2005 ➡ 01/02 - 12/04 2005 ➡ 12/01 - 12/04 12/01 - 12/04 2005 ➡ 2005 ➡ 2005 ➡ 01/01 ➡ 01/01 ➡

Euro III Euro III Euro IV Euro IV Euro IV Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III

HDF937(1) HDF942(1) HDF943 HDF937(1) HDF944 HDF945(1) HDF944 HDF945(1) HDF915 HDF917(1) HDF943 HDF937(1) HDF942(1) HDF915 HDF943 HDF907 HDF913(1) HDF941 HDF938(1) HDF946(1) HDF920 HDF920

HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342 HDS342

2.7 Xdi 2.7 Xdi 2.7 Xdi

D27DT D27DT D27DT

165 165 165

5 5 5

2006 ➡ 08/03 ➡ 08/03 ➡

Euro III Euro III Euro III

HDF924 HDF924 HDF925

HDS377 HDS377

1.5 DDiS 1.5 DDiS

K9K262 K9K262

65 65

4 4

01/04 ➡ 01/04 ➡

Euro III Euro III

HDF907 HDF913(1)

-

1.4 1.4 1.4 3.0

DICOR DICOR DICOR BS2 DICOR

69 69 69 115

4 4 4 4

08/06 ➡ 08/06 ➡ 08/06 ➡ 01/05 ➡

Euro Euro Euro Euro

IV IV IV III

HDF924 HDF924 HDF924 HDF924

-

2.2 Dti 1.9 Dti

G9T-720 -

90 -

4 4

09/00 ➡ -

Euro III Euro III

HDF920 HDF920

HDS396 HDS342

1.6 D

DV6TED4

110

4

11/04 ➡

Euro IV

HDF939

HDS399

dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi DCi DCi

D D D D

'(1) WITH WATER SENSOR FOR EXPORT Filter application detail is available in Delphi’s Filter Elements catalogue (DDCX100B)

17

Common Rail HP Pipes “Always fit a new pipe when one is removed”

The Common Rail High Pressure (HP) pipe is made up of a formed pipe with sealing interfaces at both ends with fastening screws or nuts. The pipe assembly transports fuel at high pressure between pump, rail and injectors, remaining completely sealed and resisitant to pressure changes. The assembly provides a minimum pressure loss against all internal and external influences, such as temperature, corrosion, and engine fluids. It is designed to retain its functional characteristics throughout its working life. Despite its apparent strength, Delphi strongly recommends that a new pipe assembly is fitted as a result of any system intervention that requires the removal of a pipe. An example of this is the Delphi Sealed Rail kit (YDT278), which requires the pump to rail HP pipe to be removed.

When a pipe is fitted, the end deforms to create a tight seal. Upon removal, the pipe end retains this deformed shape and if refitted, it cannot be guaranteed that the seal will be maintained – a potentially dangerous situation considering the high pressures inherent in Common Rail systems. Fitting a new pipe assembly also ensures the essential high levels of system cleanliness. The Sealed Rail kit is an All-Makes tool, and recognising the need to offer our customers a complete solution, Delphi has developed a range of Common Rail HP pipes providing application coverage for Bosch, Siemens and Denso Common Rail systems. Delphi pipes are fitted to a number of OE applications, including SsangYong, Ford and Kia. Delphi will continue to develop the total range in order to offer our customers the largest possible vehicle coverage of HP pipes.

19

High Pressure Pipes – Applications

Manufacturer Model Engine

Engine code BHP

Emissions Pump ➡ Rail ➡ Rail ➡ Rail ➡ Rail ➡ Rail ➡ Cyl Date range standard Rail Injector 1 Injector 2 Injector 3 Injector 4 Injector 5

CITROEN Berlingo Berlingo Box Berlingo Box 4WD C1 C2 C3 C3 C3 C3 Pluriel C3 XTR C5 C5 C5 C5 Break C5 Break C5 Break Jumper Box Jumper Box Jumper Bus Jumper Bus Jumper Flatbed Jumper Flatbed Jumpy Jumpy Box Xsara Xsara Xsara Xsara Xsara Break Xsara Break Xsara Break Xsara Break Xsara Coupe Xsara Coupe Xsara Coupe Xsara Coupe

DW10TD DW10TD DW10TD DV4D DV4TD DV4TD DV4TED4 DV6TED4 DV4TD DV4TED4 DV6TED4 DW10TD DW10ATED DV6TED4 DW10TD DW10ATED DW10UTD DW12TED DW10UTD DW12TED DW10UTD DW12TED DW10ATED DW10ATED DV4TD DV4TD DW10TD DW10ATED DV4TD DV4TD DW10TD DW10ATED DV4TD DV4TD DW10TD DW10ATED

90 90 90 54 68 68 90 90 68 90 109 90 109 109 90 109 84 101 84 101 84 101 109 109 68 68 90 109 68 68 90 109 68 68 90 109

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

12/99 ➡ 12/99 ➡ 11/00 ➡ 06/05 ➡ 09/03 ➡ 02/02 ➡ 02/02 ➡ 10/05 ➡ 04/04 ➡ 01/04 - 12/05 09/04 ➡ 03/01 - 08/04 03/01 - 08/04 09/04 ➡ 03/01 - 08/04 03/01 - 08/04 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 03/00 ➡ 01/02 ➡ 01/03 - 07/04 07/04 - 03/05 02/99 - 08/05 05/01 - 03/05 01/03 - 07/04 07/04 - 03/05 02/99 - 08/05 05/01 - 08/05 01/03 - 07/04 07/04 - 03/05 02/99 - 08/05 05/01 - 03/05

-

HPP200 HPP200 HPP200 HPP250 HPP240 HPP240 HPP280 HPP270 HPP240 HPP280 HPP270 HPP200 HPP200 HPP270 HPP200 HPP200 HPP200 HPP210 HPP200 HPP210 HPP200 HPP210 HPP200 HPP200 HPP220 HPP230 HPP200 HPP200 HPP220 HPP230 HPP200 HPP200 HPP220 HPP230 HPP200 HPP200

HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP241 HPP242 HPP243 HPP244 HPP241 HPP242 HPP243 HPP244 HPP241 HPP242 HPP243 HPP244 HPP281 (2 Pipes) HPP282 (2 Pipes) HPP261 (2 Pipes) HPP262 (2 Pipes) HPP241 HPP242 HPP243 HPP244 HPP281 (2 Pipes) HPP282 (2 Pipes) HPP261 (2 Pipes) HPP262 (2 Pipes) HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP261 (2 Pipes) HPP262 (2 Pipes) HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP221 (5 Pipes) HPP231 HPP232 HPP233 HPP234 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP221 (5 Pipes) HPP231 HPP232 HPP233 HPP234 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP221 (5 Pipes) HPP231 HPP232 HPP233 HPP234 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202

F6JA Lynx HHDA G8DA HHDA G8DA HHDA G8DA F6JA Puma Puma Puma Puma Puma Puma Lynx Puma Lynx

68 109 115 90 109 90 109 90 109 68 115 130 115 130 115 130 90 125 90

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

11/01 ➡ 10/03 - 03/07 03/01 - 11/04 01/05 ➡ 11/04 ➡ 04/05 ➡ 04/05 ➡ 11/04 ➡ 11/04 ➡ 08/02 ➡ 06/03 ➡ 06/03 ➡ 08/02 - 06/03 10/01 - 06/03 09/03 ➡ 09/03 ➡ 09/02 ➡ 08/02 ➡ 09/02 ➡

Euro III Euro III Euro III Euro III Euro III Euro IV Euro IV Euro III Euro III Euro III

HPP240 HPP270 HPP400 HPP260 HPP270 HPP260 HPP270 HPP260 HPP270 HPP240 HPP410 HPP410 HPP410 HPP410 HPP410 HPP410 HPP400 HPP410 HPP400

HPP241 HPP242 HPP261 (2 Pipes) HPP401 HPP402 HPP261 (2 Pipes) HPP261 (2 Pipes) HPP261 (2 Pipes) HPP261 (2 Pipes) HPP261 (2 Pipes) HPP261 (2 Pipes) HPP241 HPP242 HPP412 HPP411 HPP411 HPP412 HPP411 HPP412 HPP411 HPP412 HPP412 HPP411 HPP411 HPP412 HPP402 HPP401 HPP412 HPP411 HPP402 HPP401

2.0 HDi 2.0 HDi 2.0 HDi 1.4 HDi 1.4 HDi 1.4 HDi 1.4 HDi 16v 1.6 HDi 1.4 HDi 1.4 HDi 16v 1.6 HDi 2.0 HDi 2.0 HDi 1.6 HDi 2.0 HDi 2.0 HDi 2.0 HDi 2.2 HDi 2.0 HDi 2.2 HDi 2.0 HDi 2.2 HDi 2.0 HDi 2.0 HDi 1.4 HDi 1.4 HDi 2.0 HDi 2.0 HDi 1.4 HDi 1.4 HDi 2.0 HDi 2.0 HDi 1.4 HDi 1.4 HDi 2.0 HDi 2.0 HDi

FORD 1.4 TDCi Fiesta V Focus C-Max 1.6 TDCi 1.8 TDCi Focus I Focus II 1.6 TDCi 1.6 TDCi Focus II Focus II Saloon 1.6 TDCi 1.6 TDCi Focus II Saloon Focus II Turnier 1.6 TDCi 1.6 TDCi Focus II Turnier 1.4 TDCi Fusion Mondeo III (Single Box) 2.0 TDCi 16v Mondeo III (Single box) 2.0 TDCi 16v Mondeo III (Twin/Single)2.0 TDCi 16v Mondeo III (Twin box) 2.0 TDCi 16v 2.0 TDCi 16v Mondeo IV 2.0 TDCi 16v Mondeo IV 1.8 TDCi Tourneo Connect 2.0 TDCi Transit (FWD) 1.8 TDCi Transit Connect

20

HPP243 HPP244 HPP262 (2 Pipes) HPP403 HPP404 HPP262 (2 Pipes) HPP262 (2 Pipes) HPP262 (2 Pipes) HPP262 (2 Pipes) HPP262 (2 Pipes) HPP262 (2 Pipes) HPP243 HPP244 HPP411 HPP412 HPP411 HPP412 HPP411 HPP412 HPP411 HPP412 HPP411 HPP412 HPP411 HPP412 HPP403 HPP404 HPP411 HPP412 HPP404 HPP403

-

-

Manufacturer Model Engine

Engine code BHP

Emissions Pump ➡ Rail ➡ Rail ➡ Rail ➡ Rail ➡ Rail ➡ Cyl Date range standard Rail Injector 1 Injector 2 Injector 3 Injector 4 Injector 5

HYUNDAI Terracan Terracan

2.9 CDDi 2WD HP 2.9 CRDi 4WD HP

150 150

4 4

10/03 ➡ 12/01 ➡

Euro III Euro III

9300-063A 9300-063A

9300-046A 9300-046A

9300-047A 9300-047A

9300-047A 9300-047A

9300-047A 9300-047A

-

JAGUAR X-type X-type X-type

2.0 D 2.0 D 2.2 D

X404 X404 X404

130 130 155

4 4 4

07/03 - 09/05 10/05 ➡ 10/05 ➡

Euro III Euro IV Euro IV

HPP410 HPP410 HPP410

HPP411 HPP411 HPP411

HPP412 HPP412 HPP412

HPP411 HPP411 HPP411

HPP412 HPP412 HPP412

-

KIA Bongo Carnival Frontier Pregio Sedona

2.9 CRDi 2.9 CRDi 2.9 CRDi 2.9 CRDi 2.9 CRDi

KJ KJ KJ KJ KJ

144 144 144 144 144

4 4 4 4 4

10/03 - 01/04 10/01 - 01/04 10/03 - 01/04 10/03 - 01/04 10/01 - 01/04

Euro III Euro III Euro III Euro III Euro III

9300-063A 9300-063A 9300-063A 9300-063A 9300-063A

9300-046A 9300-046A 9300-046A 9300-046A 9300-046A

9300-047A 9300-047A 9300-047A 9300-047A 9300-047A

9300-047A 9300-047A 9300-047A 9300-047A 9300-047A

9300-047A 9300-047A 9300-047A 9300-047A 9300-047A

-

NISSAN Almera Micra Micra

1.5 dCi 1.5 dCi 1.5 dCi

K9K260 K9K272 K9K270

82 65 82

4 4 4

10/03 ➡ 01/03 ➡ 09/03 ➡

Euro III Euro III Euro III

HPP010 HPP010 HPP010

HPP011 HPP011 HPP011

HPP012 HPP012 HPP012

HPP013 HPP013 HPP013

HPP014 HPP014 HPP014

-

PEUGEOT 107 206 206 206 Break/SW 206 CC 206 Hatchback 206 SW 206 SW 307 307 307 307 307 (3A/C) 307 (3A/C) 307 Break 307 Break 307 Break 307 Break 307 Break/SW 307 Break/SW 307 SW 307 SW 307 SW 307 SW 307 SW 407 407 SW 607 1007 Boxer Box Boxer Box Boxer Box Boxer Box Boxer Bus Boxer Bus Boxer Bus Boxer Flatbed Boxer Flatbed Boxer Flatbed Expert

1.4 HDi 1.4 HDi 1.6 HDi 1.4 HDi 1.6 HDi 2.0 HDi 1.6 HDi 2.0 HDi 1.4 HDi 1.4 HDi 1.6 HDi 1.6 HDi 2.0 HDi 2.0 HDi 1.6 HDi 1.6 HDi 2.0 HDi 2.0 HDi 1.4 HDi 1.4 HDi 1.6 HDi 1.6 HDi 2.0 HDi 2.0 HDi 2.0 HDi 1.6 HDi 1.6 HDi 2.0 HDi 1.4 HDi 2.0 HDi 2.0 HDi 2.2 HDi 2.2 HDi 2.0 HDi 2.2 HDi 2.2 HDi 2.0 HDi 2.2 HDi 2.2 HDi 2.0 HDi

DV4TD DV4TD DV6TED4 DV4TD DV6TED4 DW10TD DV6TED4 DW10TD DV4TD DV4TD DV6TED4 DV6TED4 DW10TD DW10ATED4 DV6TED4 DV6TED4 DW10TD DW10ATED4 DV4TD DV4TD DV6TED4 DV6TED4 DW10TD DW10TD DW10ATED4 DV6TED4 DV6TED4 DW10ATED DV4TD DW10UTD DW12UTED DW12UTED DW10UTD DW12UTED DW12UTED DW10UTD DW12UTED DW12UTED DW10ATED

54 68 109 68 109 90 109 90 68 68 90 109 90 107 90 109 90 107 68 68 90 109 90 90 107 109 109 109 68 84 84 101 101 84 101 101 84 101 101 109

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

06/05 ➡ 09/01 ➡ 05/04 ➡ 03/03 ➡ 04/05 ➡ 12/99 ➡ 05/04 ➡ 07/02 ➡ 10/01 - 07/04 07/04 ➡ 04/05 ➡ 02/04 ➡ 08/00 ➡ 08/00 ➡ 04/05 ➡ 02/04 ➡ 03/02 ➡ 03/02 ➡ 03/02 - 07/04 07/04 ➡ 04/05 ➡ 02/04 ➡ 03/02 ➡ 03/02 ➡ 03/02 ➡ 05/04 ➡ 05/04 ➡ 05/00 ➡ 04/05 ➡ 08/01 - 04/02 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 04/02 ➡ 07/00 ➡

-

HPP250 HPP220 HPP260 HPP220 HPP260 HPP200 HPP260 HPP200 HPP220 HPP230 HPP270 HPP260 HPP200 HPP200 HPP270 HPP260 HPP200 HPP200 HPP220 HPP230 HPP260 HPP270 HPP200 HPP200 HPP200 HPP260 HPP260 HPP200 HPP250 HPP200 HPP200 HPP210 HPP210 HPP200 HPP210 HPP210 HPP200 HPP210 HPP210 HPP200

HPP241

HPP242 HPP243 HPP244 HPP221 (5 Pipes) HPP261 (2 Pipes) HPP262 (2 Pipes) HPP221 (5 Pipes) HPP261 (2 Pipes) HPP262 (2 Pipes) HPP201 HPP202 HPP201 HPP202 HPP261 (2 Pipes) HPP262 (2 Pipes) HPP201 HPP202 HPP201 HPP202 HPP221 (5 Pipes) HPP231 HPP232 HPP233 HPP234 HPP261 (2 Pipes) HPP262 (2 Pipes) HPP261 (2 Pipes) HPP262 (2 Pipes) HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP261 (2 Pipes) HPP262 (2 Pipes) HPP261 (2 Pipes) HPP262 (2 Pipes) HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP221 (5 Pipes) HPP231 HPP232 HPP233 HPP234 HPP261 (2 Pipes) HPP262 (2 Pipes) HPP261 (2 Pipes) HPP262 (2 Pipes) HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP261 (2 Pipes) HPP262 (2 Pipes) HPP261 (2 Pipes) HPP262 (2 Pipes) HPP201 HPP202 HPP201 HPP202 HPP241 HPP242 HPP243 HPP244 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP202 HPP201 HPP202 HPP201 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202 HPP201 HPP202

-

21

High Pressure Pipes – Applications

Manufacturer Model Engine

Engine code BHP

Emissions Pump ➡ Rail ➡ Rail ➡ Rail ➡ Rail ➡ Rail ➡ Cyl Date range standard Rail Injector 1 Injector 2 Injector 3 Injector 4 Injector 5

PEUGEOT CONT’D Expert Box 2.0 HDi Expert Box 2.0 HDi Partner Combispace 2.0HDi

DW10BTED DW10ATED DW10TD

94 109 90

4 4 4

07/00 ➡ 07/00 ➡ 02/00 ➡

-

HPP200 HPP200 HPP200

HPP201 HPP201 HPP201

HPP202 HPP202 HPP202

HPP201 HPP201 HPP201

HPP202 HPP202 HPP202

-

RENAULT Clio II Clio II Clio II Clio II Clio II Campus Espace IV Espace IV Espace IV Grand Scenic Kangoo 4x4 Kangoo 4x4 Kangoo Rapid 4x4 Kangoo Rapid 4x4 Kangoo II Kangoo II Kangoo II Kangoo II Laguna Laguna Estate Laguna II Laguna II Laguna II Laguna II Laguna II Laguna II Laguna Estate II Laguna Estate II Laguna Estate II Laguna Estate II Laguna Estate II Laguna Estate II Master Master II Box Master II Bus Megane Megane Classic Megane Coupe Megane CC II Megane Estate Megane Estate II Megane I Megane I Megane I Megane II Scenic II Scenic II Scenic II Scenic RX4 Thalia Thalia Trafic Box Trafic Box Trafic Bus Trafic Bus

K9K710 K9K700 K9K702 K9K712 K9K700 F9Q 680 F9Q 820 F9Q 826 F9Q F9Q 790 F9Q F9Q 790 F9Q K9K710 K9K700 K9K704 K9K702 F9Q F9Q 718 F9Q F9Q F9Q 750 F9Q G9T BVA G9T 700 F9Q F9Q F9Q 750 F9Q G9T G9T BVA G9U F9Q 772 F9Q 772 F9Q 732 F9Q 732 F9Q 732 F9Q F9Q 732 F9Q K9K722 K9K724 K9K728 F9Q 800 F9Q K9K722 K9K728 F9Q 740 K9K700 K9K704 F9Q 762 F9Q 760 F9Q 762 F9Q 760

57 65 80 100 65 120 120 120 120 80 84 80 84 57 65 65 80 107 107 100 110 120 130 140 150 100 110 120 130 140 140 115 82 82 102 102 102 120 102 120 80 85 100 120 120 80 100 102 65 65 82 101 82 101

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

06/02 ➡ 05/01 ➡ 06/02 ➡ 06/01 - 12/05 01/06 ➡ 11/02 ➡ 11/02 ➡ 11/02 ➡ 04/04 ➡ 10/01 ➡ 07/03 ➡ 10/01 ➡ 07/03 ➡ 06/02 ➡ 05/01 ➡ 05/01 ➡ 06/02 ➡ 09/99 - 03/01 09/99 - 03/01 10/01 ➡ 01/05 ➡ 03/01 ➡ 05/05 ➡ 05/05 ➡ 03/01 ➡ 10/01 ➡ 01/05 ➡ 03/01 ➡ 05/05 ➡ 05/05 ➡ 05/05 ➡ 01/05 ➡ 11/01 ➡ 11/01 ➡ 02/01 ➡ 02/01 ➡ 02/01 ➡ 09/03 - 12/05 02/01 ➡ 09/03 ➡ 10/02 ➡ 05/05 ➡ 01/03 ➡ 11/02 ➡ 06/03 ➡ 01/03 ➡ 01/03 ➡ 11/00 ➡ 05/01 ➡ 05/01 ➡ 03/01 ➡ 03/01 ➡ 03/01 ➡ 03/01 ➡

Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro IV Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro IV Euro III Euro IV Euro IV Euro III Euro III Euro IV Euro III Euro IV Euro IV Euro IV Euro IV Euro III Euro III Euro III Euro III Euro III Euro IV Euro III Euro IV Euro III Euro IV Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III Euro III

HPP010 HPP010 HPP010 HPP010 HPP010 HPP100 HPP100 HPP100 HPP120 HPP110 HPP100 HPP110 HPP100 HPP010 HPP010 HPP010 HPP010 HPP110 HPP110 HPP100 HPP120 HPP100 HPP120 HPP140 HPP130 HPP100 HPP120 HPP100 HPP120 HPP140 HPP140 HPP150 HPP100 HPP100 HPP110 HPP110 HPP110 HPP120 HPP110 HPP120 HPP010 HPP010 HPP010 HPP100 HPP100 HPP010 HPP010 HPP110 HPP010 HPP010 HPP100 HPP100 HPP100 HPP100

HPP011 HPP011 HPP011 HPP011 HPP011 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP011 HPP011 HPP011 HPP011 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP131 HPP131 HPP101 HPP101 HPP101 HPP101 HPP131 HPP131 HPP131 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP011 HPP011 HPP011 HPP101 HPP101 HPP011 HPP011 HPP101 HPP011 HPP011 HPP101 HPP101 HPP101 HPP101

HPP012 HPP012 HPP012 HPP012 HPP012 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP012 HPP012 HPP012 HPP012 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP132 HPP132 HPP101 HPP101 HPP101 HPP101 HPP132 HPP132 HPP132 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP012 HPP012 HPP012 HPP101 HPP101 HPP012 HPP012 HPP101 HPP012 HPP012 HPP101 HPP101 HPP101 HPP101

HPP013 HPP013 HPP013 HPP013 HPP013 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP013 HPP013 HPP013 HPP013 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP133 HPP133 HPP101 HPP101 HPP101 HPP101 HPP133 HPP133 HPP133 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP013 HPP013 HPP013 HPP101 HPP101 HPP013 HPP013 HPP101 HPP013 HPP013 HPP101 HPP101 HPP101 HPP101

HPP014 HPP014 HPP014 HPP014 HPP014 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP014 HPP014 HPP014 HPP014 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP134 HPP134 HPP101 HPP101 HPP101 HPP101 HPP134 HPP134 HPP134 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP101 HPP014 HPP014 HPP014 HPP101 HPP101 HPP014 HPP014 HPP101 HPP014 HPP014 HPP101 HPP101 HPP101 HPP101

-

22

1.5 dCi 1.5 dCi 1.5 dCi 1.5 dCi 1.5 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.5 dCi 1.5 dCi 1.5 dCi 1.5 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 2.2 dCi 2.2 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 2.2 dCi 2.2 dCi 2.5 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.5 dCi 1.5 dCi 1.5 dCi 1.9 dCi 1.9 dCi 1.5 dCi 1.5 dCi 1.9 dCi 1.5 dCi 1.5 dCi 1.9 dCi 1.9 dCi 1.9 dCi 1.9 dCi

Manufacturer Model

Engine Engine code BHP

Emissions Pump ➡ Rail ➡ Rail ➡ Rail ➡ Rail ➡ Rail ➡ Cyl Date range standard Rail Injector 1 Injector 2 Injector 3 Injector 4 Injector 5

RENAULT CONT’D Trafic II Flatbed / Chassis 1.9 dCi Trafic II Flatbed / Chassis 1.9 dCi Vel Satis 2.2 dCi 2.2 dCi Vel Satis Vel Satis 2.2 dCi

F9Q 762 F9Q 760 G9T G9T FAP G9T

82 101 116 140 150

4 4 4 4 4

03/01 03/01 04/04 09/04 06/02

➡ ➡ ➡ ➡ ➡

Euro III Euro III Euro III Euro IV Euro III

HPP100 HPP100 HPP130 HPP140 HPP130

HPP101 HPP101 HPP131 HPP131 HPP131

HPP101 HPP101 HPP132 HPP132 HPP132

HPP101 HPP101 HPP133 HPP133 HPP133

HPP101 HPP101 HPP134 HPP134 HPP134

-

SSANGYONG Actyon Actyon (China) Kyron Kyron Kyron Kyron Kyron (China) Kyron (China) Rexton Rexton Rexton (China) Rodius Rodius Rodius (China) Stavic Stavic Stavic (China)

2.0 Xdi 2.0 Xdi 2.0 Xdi 2.0 Xdi 2.7 Xdi 2.7 Xdi 2.0 Xdi 2.7 Xdi 2.7 Xdi 2.7 Xdi 2.7 Xdi 2.7 Xdi 2.7 Xdi 2.7 Xdi 2.7 Xdi 2.7 Xdi 2.7 Xdi

D20DT D20DT D20DT D20DT D27DT D27DT D20DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT

141 141 100 100 165 165 100 165 163 163 163 168 168 168 168 168 168

4 4 4 4 5 5 4 5 5 5 5 5 5 5 5 5 5

10/06 10/06 05/05 06/06 05/05 07/06 06/06 03/06 11/03 08/06 03/06 04/04 09/06 03/06 04/04 09/06 03/06

➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡ ➡

Euro IV Euro III Euro III Euro IV Euro III Euro IV Euro III Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III

9300-119A 9300-119A 9300-119A 9300-119A 9300-081A 9300-124A 9300-119A 9300-081A 9300-081A 9300-124A 9300-081A 9300-081A 9300-124A 9300-081A 9300-081A 9300-124A 9300-081A

9300-128A 9300-120A 9300-120A 9300-128A 9300-077A 9300-125A 9300-120A 9300-077A 9300-077A 9300-125A 9300-077A 9300-077A 9300-125A 9300-077A 9300-077A 9300-125A 9300-077A

9300-129A 9300-121A 9300-121A 9300-129A 9300-078A 9300-126A 9300-121A 9300-078A 9300-078A 9300-126A 9300-078A 9300-078A 9300-126A 9300-078A 9300-078A 9300-126A 9300-078A

9300-130A 9300-122A 9300-122A 9300-130A 9300-077A 9300-125A 9300-122A 9300-077A 9300-077A 9300-125A 9300-077A 9300-077A 9300-125A 9300-077A 9300-077A 9300-125A 9300-077A

9300-131A 9300-123A 9300-123A 9300-131A 9300-078A 9300-126A 9300-123A 9300-078A 9300-078A 9300-126A 9300-078A 9300-078A 9300-126A 9300-078A 9300-078A 9300-126A 9300-078A

9300-079A 9300-127A 9300-079A 9300-079A 9300-127A 9300-079A 9300-079A 9300-127A 9300-079A 9300-079A 9300-127A 9300-079A

SUZUKI Jimny

1.5 DDiS

K9K262

65

4

01/04 ➡

Euro III

HPP010

HPP011

HPP012

HPP013

HPP014

-

23

Other Common Rail Products “Common Rail technology will play a major part in the business of everyone involved in diesel”

Inlet Metering Valve (IMV)

Protection Caps Kit

The inlet metering valve, (IMV) is used to control the pressure in the rail. The IMV receives a signal from the DCU which regulates the amount of fuel delivered to the high pressure chamber in the pump, thereby providing rail pressure control.

The protection caps kit enables inlet and outlet connections to be plugged when there is a system intervention. For example, when removing an injector pipe, the caps will be used to close off the rail, injector and pipe to assist in ensuring absolute cleanliness is maintained at all times.

Temperature Sensor The fuel temperature sensor is mounted to the pump. Its role is to monitor the fuel temperature inside the pump and make the data available to the DCU, thereby preventing excessive fuel temperatures.

DCU The DCU is the ‘brains’. It controls the functions of the Common Rail system, such as flow and advance, and is used in diagnosis to determine faults within the system.

Venturi

Other Filter Components

The venturi is designed to optimise injector performance. It is fitted to the fuel low pressure outlet of the pump and provides a negative pressure to the injector back leakage circuit.

There is a wide range of other filter components helping to ensure the Common Rail system works smoothly. These include fuel heaters and brackets.

25

Other Common Rail Components – Applications

Manufacturer Model

Engine

CITROEN C3 1.4 HDi 16v C3 XTR 1.4 HDi 16v C4 2.0 HDi 16v DACIA Logan 1.5dCi Logan 1.5dCi FORD Focus I 1.8 TDCi Focus I 1.8 TDCi Mondeo III (Twin /Single box) 2.0 TDCi 16v Mondeo III (Single Box) 2.0 TDCi 16v Mondeo III (Twin box) 2.0 TDCi 16v Mondeo III (Single box) 2.0 TDCi 16v Mondeo CDPF 2.0 TDCi 16v Mondeo III 2.2 TDCi 16v 2.0 TDCi 16v Mondeo IV Mondeo IV 2.0 TDCi 16v Mondeo IV 2.2 TDCi 16v Tourneo Connect 1.8 TDCi Transit Connect 1.8 TDCi Transit (FWD) 2.0 TDCi Transit (RWD) 2.4 TDCi HYUNDAI Terracan 2.9 CRDi 2WD Terracan 2.9 CRDi 2WD Terracan 2.9 CRDi 4WD JAGUAR X-type 2.0 D X-type 2.0 D X-type 2.2 D JCB Loadall 4.4 L Loading Shovel 4.4 L Telescopic Handler 4.4 L KIA Bongo 2.9 CRDi Carnival 2.9 CRDi 2.9 CRDi Carnival Carnival 2.9 CRDi Carnival II 2.9 CRDi Frontier 2.9 CRDi Pregio 2.9 CRDi 2.9 CRDi Sedona Sedona 2.9 CRDi Sedona II 2.9 CRDi MERCEDES-BENZ C Class 200 2.2 CDI 2.2 CDI C Class 200 C Class 220 2.2 CDI C Class 220 2.2 CDI 2.2 CDI C Class 220 E Class 200 2.2 CDI E Class 200 2.2 CDI E Class 200 2.2 CDI E Class 220 2.2 CDI 2.2 CDI E Class 220 NISSAN Almera 1.5 dCi 1.5 dCi Micra Micra 1.5 dCi Note 1.5 dCi 1.5 dCi Note PEUGEOT 307 2.0 HDi 407 2.0 HDi RENAULT Clio II 1.5 dCi Clio II 1.5 dCi Clio II 1.5 dCi Clio II 1.5 dCi Clio II Campus 1.5 dCi 1.5 dCi Clio III

26

Engine code

BHP/Kw Cyl Date range

Emissions standard

Rail

IMV

Temperature sensor

Venturi kit

DCU

Caps kit

Fuel heater

Water sensor

Filter bracket

‘O’ ring Oldham Back Leak Priming Pump Nozzle Coupling Circuit Assembly Sedimentor pump

DV4TED4 92 DV4TED4 92 DW10BTED4 134

4 4 4

02/02 ➡ 01/04 - 12/05 10/06 ➡

Euro III Euro III Euro IV

9144A180A

9109-903 9109-903 9109-927

9307-503A (1)

9306-010A 9306-010A -

R0411C001I R0411C001I R0413C004E

9109-910 9109-910 9109-928

9305-108C 9305-108C -

-

-

-

7190-067

-

-

-

K9K790 K9K792

65 68

4 4

03/05 ➡ 01/06 ➡

Euro III Euro IV

9144A010D 9144A070A

9109-903 9109-903

9307-503A (1) 9307-503A (1)

9109-904 9109-904

-

-

9305-118A (9) 9305-118A (9)

-

-

-

-

-

-

-

Lynx Lynx Puma Puma Puma Puma Puma Puma Puma Puma Puma Lynx Lynx Puma Puma

100 115 115 115 130 130 130 155 115 130 152 90 90 125 137

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

09/02 - 11/04 03/01 - 11/04 08/02 - 06/03 06/03 ➡ 10/01 - 06/03 06/03 ➡ 11/05 ➡ 09/04 ➡ 09/03 ➡ 09/03 ➡ 05/05 ➡ 09/02 ➡ 09/02 ➡ 08/02 ➡ 03/04 ➡

Euro III Euro III Euro III Euro III Euro III Euro III Euro IV Euro III Euro IV Euro IV Euro IV Euro III Euro III Euro III Euro III

9144A020D 9144A020D 9144A050B 9144A050B 9144A050B 9144A050B 9144A130A 9144A050B 9144A050B 9144A050B 9144A130A 9144A020D 9144A020D 9144A050B 9144A050B

9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903

9307-506A (2) 9109-904 9307-506A (2) or 9307-503A (1) 9109-904 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A 9307-506A (2) 9109-904 9307-506A (2) 9109-904 9307-506A (2) 9109-911A 9307-506A (2) 9109-911A

9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912 9109-912

-

-

7245-091 7245-091 7245-091 7245-091 -

-

-

-

-

-

KJ HP HP

150 150 150

4 4 4

12/01 ➡ 10/03 ➡ 12/01 ➡

Euro III Euro III Euro III

9144A032A 9144A032A 9144A032A

9109-903 9109-903 9109-903

9307-503A (1) 9307-503A (1) 9307-503A (1)

9109-905 9109-905 9109-905

R0410C046C (DOM) or R0410C047C (Euro)

R0410C048B (DOM)

9109-902 9109-902 9109-902

9305-117B 9305-117B 9305-117B

9305-116B 9305-116B 9305-116B

-

-

-

-

-

6224050 6224050 6224050

-

130 130 155

4 4 4

07/03 - 09/05 10/05 ➡ 10/05 ➡

Euro III Euro IV Euro IV

9144A050B 9144A050B 9144A130A

9109-903 9109-903 9109-903

9307-506A (2) 9307-506A (2) 9307-506A (2)

-

R0411A001CS (6) R0411A001CS (6) R0411A001DS (6)

9109-912 9109-912 9109-912

-

-

-

-

-

-

-

-

-

97 108 120

4 4 4

03/07 ➡ 03/07 ➡ 03/07 ➡

Tier III Tier III Tier III

9144A200A 9144A200A 9144A200A

9109-927 9109-927 9109-927

9307-503A(1) 9307-503A(1) 9307-503A(1)

9109-905 9109-905 9109-905

B0211A011A B0211A011A B0211A011A

-

-

-

-

-

-

-

-

-

KJ KJ KJ KJ KJ KJ KJ KJ KJ KJ

144 144 148 185 144 144 144 144 185 144

4 4 4 4 4 4 4 4 4 4

10/03 - 01/04 10/01 - 01/04 10/01 ➡ 06/06 ➡ 08/05 ➡ 10/03 - 01/04 10/03 - 01/04 10/01 - 01/04 07/06 ➡ 08/05 ➡

Euro III Euro III Euro III Euro IV Euro III Euro III Euro III Euro III Euro IV Euro III

9144A032A 9144A032A 9144A060A 9144A100A 9144A060A 9144A032A 9144A032A 9144A032A 9144A100A 9144A060A

9109-903 9109-903 9109-903 9109-930 9109-903 9109-903 9109-903 9109-903 9109-930 9109-903

9307-503A (1) 9307-503A (1) 9307-503A (1) 7190-185 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 7190-185 9307-503A (1)

9109-905 9109-905 9109-905 9300-005B 9109-905 9109-905 9109-905 9109-905 9300-005B 9109-905

R0410C094C (DOM)

R0412C001G -

9109-902 9109-902 9109-902 9109-902 9109-902 9109-902 9109-902 9109-902 9109-902 9109-902

9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B

9305-116A 9305-116A 9305-116A 9305-116A 9305-116A 9305-116A 9305-116A 9305-116A 9305-116A 9305-116A

-

-

-

-

-

6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030

OM646 OM646 OM646 OM646 OM646 OM646 OM646 OM646 OM646 OM646

136 136 161 168 168 136 136 161 168 168

4 4 4 4 4 4 4 4 4 4

01/07 ➡ 01/07 ➡ 01/07 ➡ 01/07 ➡ 01/07 ➡ 07/06 ➡ 07/06 ➡ 07/06 ➡ 07/06 ➡ 07/06 ➡

Euro Euro Euro Euro Euro Euro Euro Euro Euro Euro

IV IV IV IV IV IV IV IV IV IV

9144A142A 9144A142A 9144A142A 9144A142A 9144A142A 9144A142A 9144A142A 9144A142A 9144A142A 9144A142A

9109-930 9109-930 9109-930 9109-930 9109-930 9109-930 9109-930 9109-930 9109-930 9109-930

7190-185 7190-185 7190-185 7190-185 7190-185 7190-185 7190-185 7190-185 7190-185 7190-185

-

-

9109-929 9109-929 9109-929 9109-929 9109-929 9109-929 9109-929 9109-929 9109-929 9109-929

-

-

-

7190-065KA 7190-065KA 7190-065KA 7190-065KA 7190-065KA 7190-065KA 7190-065KA 7190-065KA 7190-065KA 7190-065KA

7190-066 7190-066 7190-066 7190-066 7190-066 7190-066 7190-066 7190-066 7190-066 7190-066

9308-627A 9308-627A 9308-627A 9308-627A 9308-627A 9308-627A 9308-627A 9308-627A 9308-627A 9308-627A

-

-

K9K260 K9K272 K9K270 K9K274 K9K276

82 65 82 68 86

4 4 4 4 4

10/03 ➡ 01/03 ➡ 09/03 ➡ 03/06 ➡ 03/06 ➡

Euro III Euro III Euro III Euro IV Euro IV

9144A010D 9144A010D 9144A010D 9144A070A 9144A070A

9109-903 9109-903 9109-903 9109-903 9109-903

9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1)

9109-904 9109-904 9109-904 9109-904 9109-904

R0410C108A R0410C131B R0410C278C R0410C277C

9109-926 9109-926 9109-926 9109-926 9109-926

-

9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9)

-

-

-

-

-

-

DW10BTED4 136 DW10BTED4 136

4 4

06/06 ➡ 10/06 ➡

Euro IV Euro III

9144A180A 9144A180A

9109-927 9109-927

9307-503A (1) 9307-503A (1)

-

R0413C004E R0413C003F

9109-928 9109-928

-

-

-

-

7190-067 7190-067

-

-

-

K9K710 K9K700 K9K702 K9K712 K9K700 K9K716

4 4 4 4 4 4

06/02 ➡ 05/01 ➡ 06/02 ➡ 06/01 - 12/05 01/06 ➡ 01/06 ➡

Euro III Euro III Euro III Euro III Euro III Euro IV

9144A010D 9144A070A 9144A010D 9144A070A 9144A010D 9144A010D

9109-903 9109-903 9109-903 9109-903 9109-903 9109-903

9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1)

9109-904 9109-904 9109-904 9109-904 9109-904 9109-904

R0410C067A (K700)/R0410C037A (K704)/R0410C082A (K710) (3)

9109-926 9109-926 9109-926 9109-926 9109-926 9109-926

-

9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9)

-

-

-

-

-

-

57 65 80 100 65 60

[+] DPF [–]DPF [+] DPF [+] DPF [–]DPF [+]DPF [–]DPF [+] DPF [+] DPF [–]DPF

9109-926 9109-926

R0411A001CS (6) R0410C031C (3) or R0410C005N (4) R0410C031C (3) or R0410C005N (4)

R0411A001CS (6) R0410C031C (3) or R0410C005N (4)

R0411A001CS (6) R0411A001ES (6) R0411A001CS (6) R0411A001DS (6) R0411A001CS (6) R0411A001CS (6) R0411A001CS (6) R0411A001CS (6) -

R0410C044E (DOM) or R0410C187A (Euro) R0410C044E (DOM) or R0410C187A (Euro)

R0412C001G R0410C094C (DOM) R0410C093A R0410C044E (DOM) or R0410C187A (Euro)

R0410C074B or R0410C099A (5)

-

(1) TEMP SENSOR TIN PINS (2) TEMP SENSOR GOLD PINS (3) UN-PROGRAMMED GOLD (4) UN-PROGRAMMED TIN (5) PHASE 2 (6) UNPROGRAMMED (7) NON MNS (8) PUMP STANDARD W/O CR6 (9) NECESSARY WHEN THE FILTER IS DELIVER W/O

27

Other Common Rail Components – Applications

Manufacturer Model RENAULT CONT’D Clio III Clio III Clio III Clio III Clio III Grand Scenic II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Kangoo II Megane I Megane I Megane I Modus Modus Modus Modus Modus Modus Scenic II Scenic II Scenic II Thalia Thalia Thalia Thalia Thalia Thalia Thalia SAMSUNG SM3 SM3 SSANGYONG Actyon Actyon (China) Kyron Kyron Kyron (China) Kyron Kyron Kyron (China) Rexton Rexton Rexton (China) Rodius Rodius Rodius (China) Stavic Stavic Stavic (China) SUZUKI Jimny Jimny Liana TATA(TELCO) Indica Indigo Marina Safari Safari

Engine

Engine code

BHP/Kw Cyl Date range

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi dCi

K9K752 K9K768 K9K714 K9K750 K9K766 K9K728 K9K710 K9K716 K9K700 K9K704 K9K714 K9K702 K9K722 K9K724 K9K728 K9K752 K9K768 K9K762 K9K750 K9K760 K9K766 K9K722 K9K724 K9K728 K9K710 K9K716 K9K700 K9K704 K9K714 K9K702 K9K712

65 68 70 80 86 100 57 60 65 65 70 80 80 85 100 65 70 70 80 85 85 80 85 100 57 60 65 65 70 80 100

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

01/06 ➡ 06/06 ➡ 01/06 ➡ 01/06 ➡ 06/05 ➡ 03/04 ➡ 06/02 ➡ 01/06 ➡ 05/01 ➡ 05/01 ➡ 01/06 ➡ 06/02 ➡ 10/02 ➡ 05/05 ➡ 01/03 ➡ 01/04 ➡ 01/06 ➡ 01/06 ➡ 01/04 ➡ 01/06 ➡ 01/06 ➡ 01/03 ➡ 01/06 ➡ 01/03 ➡ 06/02 ➡ 01/06 ➡ 05/01 ➡ 05/01 ➡ 01/06 ➡ 06/02 ➡ 06/01 - 06/05

1.5 dCi 1.5 dCi

K9K268 K9K264

85

4 4

2.0 2.0 2.0 2.0 2.0 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

D20DT D20DT D20DT D20DT D20DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT D27DT

141 141 100 100 100 165 165 165 163 163 163 168 168 168 168 168 168

Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi Xdi

Rail

IMV

Temperature sensor

Venturi kit

DCU

Euro III Euro IV Euro IV Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro IV Euro III Euro IV Euro IV Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III

9144A010D 9144A070A 9144A010D 9144A010D 9144A070A 9144A010D 9144A010D 9144A070A 9144A010D 9144A010D 9144A070A 9144A010D 9144A010D 9144A070A 9144A010D 9144A010D 9144A070A 9144A070A 9144A010D 9144A070A 9144A070A 9144A010D 9144A070A 9144A010D 9144A010D 9144A070A 9144A010D 9144A010D 9144A070A 9144A010D 9144A010D

9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903

9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1)

9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904 9109-904

-

9109-926 9109-926 9109-926 9109-926 9109-926 9109-926 R0410C036C (K710)/R0410C064A (8)/R0410C076A 9109-926 9109-926 R0410C042A (K700)/R0410C041B & 51A (7)/R0410C063A & 65A (K704) 9109-926 R0410C042A (K700/R0410C041B & 51A (7)/R0410C063A & 65A (K704) 9109-926 9109-926 R0410C038A (K702) or R0410C077A 9109-926 R0410B015B (6) 9109-926 9109-926 9109-926 9109-926 9109-926 9109-926 9109-926 9109-926 9109-926 9109-926 9109-926 9109-926 R0410C067A (K700)/R0410C037A (K704)/R0410C082A (K710 (3) 9109-926 9109-926 9109-926 9109-926 9109-926 R0410C050A (K700)/R0410C066A (K704)/R0410C034A (7) 9109-926 9109-926

07/05 ➡ 07/05 ➡

Euro III Euro IV

9144A010D 9144A070A

9109-903 9109-903

9307-503A (1) 9307-503A (1)

9109-904 9109-904

-

4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5

10/06 ➡ 10/06 ➡ 05/05 ➡ 06/06 ➡ 06/06 ➡ 05/05 ➡ 07/06 ➡ 03/06 ➡ 11/03 ➡ 08/06 ➡ 03/06 ➡ 04/04 ➡ 09/06 ➡ 03/06 ➡ 04/04 ➡ 09/06 ➡ 03/06 ➡

Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III Euro III Euro IV Euro III

9144A190A 9144A090A 9144A090A 9144A190A 9144A090A 9145A010C 9145A020A 9145A010C 9145A010C 9145A020A 9145A010C 9145A010C 9145A020A 9145A010C 9145A010C 9145A020A 9145A010C

9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903 9109-903

9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1) 9307-503A (1)

9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905 9109-905

Euro III Euro IV Euro III

9144A010D 9144A070A -

9109-903 9109-903 9109-903

9307-503A (1) 9307-503A (1) -

Euro IV Euro IV Euro IV Euro IV Euro III

9144A150A 9144A150A 9144A150A 9144A210A 9144A080A

9109-903

9307-503A (1) 9307-503A (1)

1.5 DDiS 1.5 DDiS 1.4 16v

K9K262 65 K9K266 85 DV4TED4 90

4 4 4

01/04 ➡ 12/05 ➡ 03/05 ➡

1.4 1.4 1.4 2.2 3.0

69 DICOR DICOR 69 DICOR 69 140 DICOR BS3 DICOR 115

4 4 4 4 4

08/06 08/06 08/06 04/07 01/05

D D D D D

➡ ➡ ➡ ➡ ➡

Emissions standard

Fuel heater

Water sensor

Filter bracket

‘O’ ring Oldham Back Leak Priming Pump Nozzle Coupling Circuit Assembly Sedimentor pump

-

9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9) 9305-118A (9)

-

-

-

-

-

-

-

9305-118A (9) 9305-118A (9)

-

-

-

-

-

R0412C008B 9109-917 R0411C045D 9109-917 R0411C044E 9109-917 R0412C015A 9109-917 R0411C044E 9109-917 R0411C043D/R0411C053A (AWD) 9109-917 R0412C016A 9109-917 R0411C043D 9109-917 R0411C009B (DOM)/R0411C025H (Euro) 9109-917 R0412C004E (D27DTP)/R0412C017A (MAN)/R0412C018A (AWD) 9109-917 9109-917 R0411C025H R0411C013E 9109-917 R0412C019A 9109-917 R0411C013E 9109-917 R0411C013E 9109-917 R0412C019A 9109-917 R0411C013E 9109-917

9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B 9305-117B

9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A 9305-131A

7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091 7245-091

-

-

-

-

6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030 6224030

9109-904 9109-904 9306-010A

R0410C142B R0410C142B R0411C028B

9109-926 9109-926 9109-926

9305-108C

9305-118A (9) 9305-118A (9) -

-

-

-

-

-

-

9109-904 9109-904

R0412B003A R0412B003A R0412B003A R0412B003A R0411C031C

9109-919 9109-919 9109-919 9109-919 9109-909

-

9305-116B 9305-116B 9305-116B 9305-131A 9305-116B

-

-

-

-

7245-262 7245-173

6223010A 6223010A 6223010A 6224030

Caps kit

9109-926 9109-926

(1) TEMP SENSOR TIN PINS (2) TEMP SENSOR GOLD PINS (3) UN-PROGRAMMED GOLD (4) UN-PROGRAMMED TIN (5) PHASE 2 (6) UNPROGRAMMED (7) NON MNS (8) PUMP STANDARD W/O CR6 (9) NECESSARY WHEN THE FILTER IS DELIVER W/O

28

29

Cross-References

P/N DELPHI AC DELCO ACD 8070 E XD 9028 E ADL ADN12310 ADN12311 ADN12320 ALCO SP-1268 SP-2136 SP-2138 ASHIKA 30-M0-02 BERU 0 100 226 203 0 100 226 260 0 100 226 301 0 100 226 344 0 100 226 351 0 100 226 373 0 100 226 379 0 100 226 384 0 100 226 385 0 100 226 395 0 100 226 419 0 100 226 458 0 100 226 473 0 100 276 004 GN003 GN018 GN026 GN027 GN047 GN939 GN993 BMW 13 32 7 787 476 13 32 7 787 477 13 32 7 787 549 13 32 7 791 034 13 32 7 794 549 13 32 7 794 590 16 12 6 765 756 BOSCH 0 450 906 450 0 450 906 458 0 450 906 459 0 450 906 462 0 450 906 463 0 250 202 022 (DURATERM) 0 250 202 029 (DURATERM) 0 250 202 032 (DURATERM) 0 250 202 128 (DURATERM) 0 250 202 130 (DURATERM) 0 250 202 131 (DURATERM) 0250 312 007 1 457 431 715 1 457 434 281 1 457 434 437 CHAMPION CH170 CH184 CH196 CH200 CH215 CH218 CH229 CH232 CH240 CH268 CH602 CH701 L145 L410/606 L412/606 L429/606 L435/606 L440/606 CHRYSLER 05174056AA

30

HDF547 HDF544 HDF523 HDF523 HDF523 HDF545 HDF551 HDF544 HDF544 HDS383 HDS377 HDS379 HDS367 HDS396 HDS368 HDS377 HDS379 HDS383 HDS377 HDS377 HDS377 HDS377 HDS399 HDS377 HDS368 HDS396 HDS367 HDS399 HDS383 HDS379 HDF548 HDF551 HDF551 HDF551 HDF548 HDF551 HDF550 HDF548 HDF549 HDF545 HDF551 HDF550 HDS368 HDS377 HDS367 HDS396 HDS383 HDS379 HDS403 HDF547 HDF523 HDF544 HDS367 HDS368 HDS379 HDS399 HDS374 HDS377 HDS383 HDS396 HDS404 HDS406 HDS403 HDS415 HDF523 HDF907 HDF915 HDF548 HDF550 HDF544 HDF544

P/N DELPHI CITROEN 1570E1 1570E2 1570E3 1570E4 1570F1 1570F6 1570C6 1570C7 1570C9 1570F7 1570G3 1570G4 1570G5 1570G6 1570H5 1570H6 1570H7 1570H8 1570H9 1570J0 1570J7 1570J8 1570J9 1570L0 1570 L9 1901 67 1901 78 1906 96 1933 29 1980 91 1920 ET 1920 LP 1920 NH 1933 39 1933 40 1980 K3 5960 19 5962 4J 96 513 991 80 96 569 083 80 9780 E1 9780 E2 9780 Z8 ZY34027551 CLEAN DN1908 DN1953 CLEAN FILTER MGC1682 MGC1683 MGC1684 CROSLAND 5017 FEBI BILSTEIN 21866 FIAAM FA5695ECO FP5145 FP5660 FP5666 FP5750 FORD 1148069 1219483 1219485 1219488 1219497 1338833 1347277 1347284 1365150 1365162 1365164 1S419155AC 1S419B072AD 1S419K155AB 1S4A9F954AV 1S4A9F954SP 1S4Q9B395BG

HPP241 HPP242 HPP243 HPP244 HPP280 HPP281 HPP221 HPP220 HPP240 HPP282 HPP260 HPP261 HPP262 HPP250 HPP270 HPP231 HPP232 HPP233 HPP234 HPP230 HPP201 HPP202 HPP200 HPP210 9144A180A HDF939 HDF939 HDF546 9109-903 R01001A 9042A023A 9424A000A 9307-503A 9109-927 7190-067 R03801D HDS399 HDS368 R0411C001I R0411C023D 9109-910 9109-913 9109-928 R0411C028B HDF544 HDF924 HDF907 HDF939 HDF915 HDF523 HDS396 HDF547 HDF523 HDF544 HDF548 HDF907 HPP240 HPP241 HPP242 HPP243 HPP244 HPP262 HPP261 HPP260 HPP200 HPP202 HPP201 HDF924 HDF924 7245-091 R0410C031C R0410C005N 9044A016A

P/N DELPHI 1S4Q9B395TG 1S4Q9C993AC 1S4Q9C993BC 1S4Q9C993CC 1S4Q9C993DC 1S4Q9D280AD 1S4Q9F800AB 1S4Q9J323AC 2C1Q9K546AB 2S6Q6M090AA 2S7Q9C993AB 2S7Q9C993BB 2S7Q9D280AE 2S7Q9J323AD 2S7Q9K546AJ 2T149155BC 2T149155BD 2T149155CA 2T149B072BA 2T149B072BC 2T149B072CA 2T1Q9F593AA 3M5Q9155BB 3M5Q9155CA 3S419B072CA 3S719155BA 3S7Q9K546AB 3S7Q9K546BB 3S7Q9K546CB 4C1Q9K546AB 4S4Q9D995AA 4S7Q9K546BD 4U7112A650EA 5M5Q9176AA 5S7Q9B395AA 5S7Q9K546AB 6S7Q9B395AA 6S7Q9B395TA 6S7Q9K546AA 6U7112A650FA 95VW6M090AA 95VW6M090AB XS4U6M090AB XS7U6M090AA XS7U6M090BA FORD (FINIS) 1037204 1079401 1096527 1131968 1131969 1131992 1132913 1137026 1142601 1148105 1151056 1204234 1219725 1220621 1225660 1226331 1230978 1230979 1254391 1307448 1307449 1307592 1307705 1308237 1309471 1319685 1327532 1329101 1334038 1334446 1334447 1334946 1351227 1352443

9044A016B HPP401 HPP402 HPP403 HPP404 9144A020D 9109-912 HPP400 R00401Z HDS399 HPP411 HPP412 9144A050B HPP410 R00301Z HDF927 HDF927 HDF924 HDF927 HDF927 HDF924 R02201Z HDF939 HDF939 HDF924 HDF924 R00402Z R00501Z R00502Z R00403Z 9307-506A R00504Z R0411A001C HDF929 9044A090A R00601D 9044A130A 9044A130B R00701D R0411A001E HDS368 HDS368 HDS379 HDS383 HDS383 HDS368 HDS379 HDS383 HPP404 HPP403 HPP400 HPP411 HDF924 HDF927 HDS399 HPP410 9109-912 R02201Z R00401Z R00402Z R00301Z R0410C005N R0410C031C HDF939 R00501Z R00502Z 9044A016A R00504Z 9044A016B HDS383 9144A050B R00403Z 9307-506A R0411A001C R00601D 9044A090A 9144A020D HDF927 HDF929

1361895 1405016 1417832 1447707 1669977 FORD (MOTORCRAFT) EZD 37 EZD 38 EZD 40 FRAM C9766ECO P5138 P9635 P9677 P9946 PS9451 GENERAL MOTORS 4404191 4506155 9112191 9201698 VFF177 HENGST E72KP D107 H140WK H156WK H206WK H219WK HERTH & BUS J1335058 HYUNDAI 31390-H1970 31393-H1950 31394-H1950 31395-H1950 31395-H1952 31396-H1950 31500-4X500 31500-4X520 31500-4X530 31500-4X540 31500-4X700 33100-4X700 33110-4X500 33800-4X800 33801-4X810 OK52A13480 JAGUAR 02C2S30226 02C2S40954 02C2S42257 02JD61164 02JDE3111 02JDE4105 02JDE4106 02JDE4157 02JDE4645 3S71 9155 BA 4R83 9155 AA C2C22269 C2S27643 JAPANPARTS FC-M02S JCB 320/06620 320/06623 320/06624 320/09566 KAGER 11-0261 11-0262 KNECHT 06640254 06662476 06683072 06683114 06683130 06831051 06831457 08716110

P/N DELPHI

P/N DELPHI

P/N DELPHI

R00701D R0411A001E 9044A130A 9044A130B HDS368

HDF523 KC 67 KL 430 HDF907 KL 432 HDF915 HDF920 KX 183 KX 183 D HDF920 LAND ROVER / RANGE ROVER HDF935 WJN500025 LAUTRETTE ELG5217 HDF523 HDF924 ELG5264 ELG5273 HDF920 LUCAS HDF523 7176-523 MAHLE 06640262 HDF547 HDF544 06662753 06683080 HDF920 06683122 HDF907 HDF915 06683148 HDF549 06831069 06831465 HDF545 HDF523 08716128 KC 67 HDF523 KL 432 HDF915 KX 183 HDF920 KX 183 D HDF920 MANN & HUMMEL PU 936/2X HDF547 PU 937X HDF546 WK 521/2 HDF548 WK 521/3 HDF550 WK 521/4 HDF551 WK 735/1 HDF545 WK 820/1 HDF544 WK 939/2 HDF939 WK 939/4 HDF915 WK 939/5 HDF943 WK 939/6 HDF907 WK 940/6 HDF523 WK 1136 HDF549 MEAT & DORIA 4328 HDF544 4497 HDF907 4591 HDF548 4769 HDF550 4770 HDF551 4778 HDF545 4805 HDF915 MECAFILTER ELG5294 HDF547 ELG5296 HDF544 ELG5297 HDF939 HDF907 ELG5298 ELG5299 HDF915 HDF551 ELG5300 MERCEDES-BENZ 001 159 28 01 HDS377 HDS377 001 159 37 01 001 159 38 01 HDS377 HDS377 001 159 42 01 001 159 48 01 HDS377 HDS377 001 159 49 01 646 092 00 01 HDF544 HDF544 646 092 03 01 HDF544 646 092 05 01 7190-066 A 000 077 24 09 A 005 153 83 28 7190-185 A 646 070 02 01 9421A000A A 646 070 03 95 9144A142A R04201D A 646 070 09 87 A 646 070 17 32 9308-627A 9109-929 A 646 072 00 04 A 646 074 03 84 9109-930 MEYLE 100 201 0012 HDF547 MICRO FT3228 HDF523 MITSUBISHI MD 197511 HDS403 MD 344469 HDS403

HDS403 MR 577131 MR 597635 HDF544 MOTAQUIP HDF523 VFF177 VFF420 HDF523 MOTORCRAFT HDF523 EFG306 NGK CY07 HDS403 HDS403 CY57 Y-504J HDS367 Y-504R HDS367 HDS368 Y-515J Y-517J HDS396 Y-745U HDS377 HDS377 Y-925U YE04 HDS399 NIPPARTS HDF523 J133109 HDF544 J1335058 NISSAN HDS396 11065-00QAB 16403-59E00 HDF523 16403-G9900 HDF523 16405-05E01 HDF523 A640C59EM0SA HDF523 NF2359 HDF523 NISSAN COM'L/MOTOR IBERICA 1640500QAA HDF920 PEUGEOT 1570E1 HPP241 1570E2 HPP242 1570E3 HPP243 1570E4 HPP244 1570F1 HPP280 1570F6 HPP281 1570C6 HPP221 1570C7 HPP220 1570C9 HPP240 1570F7 HPP282 HPP260 1570G3 1570G4 HPP261 1570G5 HPP262 1570G6 HPP250 1570H5 HPP270 1570H6 HPP231 1570H7 HPP232 1570H8 HPP233 1570H9 HPP234 1570J0 HPP230 1570J7 HPP201 1570J8 HPP202 HPP200 1570J9 1570L0 HPP210 9144A180A 1570 L9 1901 67 HDF939 1901 78 HDF939 HDF546 1906 95 1920 LP 9424A000A 9307-503A 1920 NH 1933 39 9109-927 7190-067 1933 40 1980 K3 R03801D HDS399 5960 12 HDS367 5962 3C HDS367 5962 3E 5962 4J HDS368 9780 Z8 9109-928 PSA HDF939 1901 78 1901 81 HDF939 PURFLUX C496 HDF920 HDF523 CS439 CS499 HDF544 HDF924 FCS477 FCS703 HDF907 FCS716 HDF548 PUROLATOR F57583 HDF523

HDS379 HDS383 HDS399 HDF547 HDF523 HDF544 HDF548 HDF907 HDF924 HDF920 HDS396 HDF920 HDS396 HDF523 HDF547 HDF544 HDF548 HDF545 HDF939 HDF544 HDF924 6224050 9305-117B HDF924 HDF924 9305-116B 9144A032A 9300-063A 9300-046A 9300-047A 9144A060A 9044A072A 9307-503A R02901D R03701D HDF924 R00501Z 9307-506A 9044A090A HDS383 9144A050B R00701D 9144A130A R00504Z 9044A130A HDF924 HDF928 HDF928 HDF924 HDF544 9422A010A R05001D 9144A200A B0211A011A HDF907 HDF915 HDF547 HDF544 HDF920 HDF907 HDF915 HDF549 HDF545 HDF523

P/N DELPHI QUINTON HAZELL WF8303 WF8308 WF8309 RENAULT 7700 111 323 7701 061 576 7701 061 577 7701 061 578 7701 061 578 7701 062 072 7701 062 104 7701 062 190 7701 063 611 7701 063 613 7701 206 804 7701 206 904 7701 206 905 7701 206 906 7701 206 928 8200 012 099 8200 026 237 8200 057 345 8200 151 379 8200 186 217 8200 186 218 8200 212 346 8200 290 182 8200 294 143 8200 317 295 8200 317 296 8200 324 300 8200 324 485 8200 324 487 8200 324 488 8200 324 489 8200 332 221 8200 333 022 8200 379 933 8200 400 416 8200 400 418 8200 447 197 8200 447 199 8200 450 225 8200 458 337 8200 458 397 8200 458 420 8200 458 424 8200 503 216 8200 513 163 8200 529 459 8200 553 570 8200 561 657 8200 567 290 8200 707 450 8200 600 509 8200 613 188 8200 613 199 8200 613 201 8200 613 202 8200 613 204 8200 613 205 8200 614 298 8200 614 299 8200 676 774 8200 678 701 SAVARA 9.28.531 SN531 SCT ST 498 ST 768 SMART (MMC) 45 44 7 00 090 SSANG YONG A6640170021 A6640170121 A6640170221 A6640700032 A6640700033

HDF551 HDF547 HDF544 HDS368 HDF913 HDF917 HDF926 HDF945 HDF945 HDF937 HDF938 HDF946 HDF942 9109-926 9307-503A 9109-903 9109-904 HDF920 HDS396 HDF907 9144A010D HDF913 HDF915 HDF917 R0410C042A HDF945 HDF944 HPP110 HPP100 HPP130 HPP131 HPP132 HPP133 HPP134 HPP101 R02701Z 9144A070A HDF938 HDF937 HDF944 HDF945 HPP140 HDF941 HDF946 HDF943 HDF942 HPP150 R0410B034A HPP120 R04101D HPP120 R04001D 9042A070A HPP101 HPP150 HPP130 HPP131 HPP132 HPP133 HPP134 HPP110 HPP100 R05101D HPP140 HDF523 HDF523 HDF907 HDF544 HDF544 R03401D R04501D R04701D 9300-119A 9300-120A

P/N DELPHI A6640700133 A6640700195 A6640700333 A6640700433 A6650170121 A6650170221 A6650170321 A6650700101 A6650700295 A6650700495 A6650700633 A6650700732 A6650700733 A6650700833 A6650701933 A6650702033 A6650702133 A6650702233 A6650710000 A6650921001 A6650921101 A6655400132 TATA 2534 0710 01 06 2797 0714 01 03 2790 0911 01 08 TECAFILTRES KC67 TECHOCAR RN141B RN1632 RN226 RN232 RN235 UFI 24.001.00 24.375.00 24.436.00 242.002.00 26.002.00 26.014.00 31.824.00 31.838.00 31.839.00 UNIPART C2C22269 C2S27643 GGP17 VAG 057 127 435 C 057 127 435 E 1K0 127 177 1K0 127 177 A 1K0 127 400 C 1K0 127 434 1K0 127 434 A 4F0 127 435 4F0 127 435 A VAICO 10-0208 30-8172 VOLVO 30750085 WAKO LF-28K-2

9300-121A 9144A090A 9300-122A 9300-123A R02601Z R04401D R04601D 9044A051A 9145A010C 9145A020A 9300-077A 9300-081A 9300-078A 9300-079A 9300-124A 9300-125A 9300-126A 9300-127A 6224030 HDF925 HDF924 R0411C025H 9044A110A 9144A080A 6224030 HDF523 HDF523 HDF523 HDF924 HDF544 HDF907 HDF545 HDF523 HDF544 HDF549 HDF547 HDF547 HDF548 HDF551 HDF550 HDF928 HDF924 HDS383 HDF549 HDF549 HDF547 HDF547 HDF547 HDF547 HDF547 HDF545 HDF545 HDF547 HDF544 HDF939 HDF523

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A Diesel Additive that actually works! From the people who actually know. To ensure that your customer’s fuel injection system delivers the performance they expect we have developed Delphi Diesel +, a range of fuel system conditioners. Incorporating Texaco fuel technology, these conditioners enhance the fuel’s ability to clean, protect and restore, thereby improving engine performance and reducing emissions.

Notes

For more information call Delphi Diesel on 01926 472 900, email at [email protected] or visit www.dieselaftermarket.delphi.com

Engine Management

32

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